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Champion 200978 - User Manual

Champion 200978
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OPERATOR'S MANUAL
MODEL #200978
4500W DUAL FUEL OPEN FRAME INVERTER
REV 20210820 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,641,187, 10,862,414 and other U.S. and foreign patents pending.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com

Table of Contents

Other manuals for Champion 200978

Questions and Answers

Summary

INTRODUCTION

SAFETY DEFINITIONS

IMPORTANT SAFETY INSTRUCTIONS

Carbon Monoxide Safety

Warns about CO hazards and safe operating practices for generators.

Electrical Safety

Highlights dangers of high voltage, bare wires, and proper electrical connections.

Medical Device Restrictions

Prohibits using the generator for life support or medical devices.

General Safety Precautions

Covers hot surfaces, fire hazards, recoil cord safety, capacity limits, and safe operation practices.

Fuel Safety

Details gasoline and LPG hazards, safe handling, and refueling procedures.

Safety and Dataplate Labels

Identifies and explains the purpose of various safety and data labels on the generator.

Safety Symbols Overview

Explains common safety symbols like manual, clearance, ground, electric shock, fire, hot surface, open flame, wet conditions.

Operation Symbols

Covers symbols for engine status, fuel, controls, electrical connections, and indicators.

Quickstart Label Symbols

Illustrates and explains symbols found on the quickstart label for immediate operation.

CONTROLS AND FEATURES

Generator Overview

Identifies major components of the generator like fuel tank, gauge, recoil starter, and muffler.

Control Panel Layout

Details the functions of the control panel, including EZ Start Dial, Intelligauge, CO Shield, and circuit breakers.

Receptacle Types

Explains the different types of AC and DC outlets available on the generator.

Intelligauge with Power Meter

Explains the displays for voltage, frequency, run time, total run time, and power meter.

FCC Statement

Outlines FCC compliance requirements and potential interference.

Parts Included

Lists the accessories and parts that come with the generator.

Tools Needed

Specifies the tools required for assembly and maintenance.

ASSEMBLY

Unpacking and Initial Setup

Guides through unpacking the generator and removing shipping support brackets.

Adding Engine Oil

Provides instructions and warnings for filling the engine with the correct type and amount of oil.

Adding Gasoline

Details procedures and safety precautions for filling the fuel tank with gasoline.

Adding Propane (LPG)

Explains how to connect and use a propane cylinder as fuel.

Grounding Procedures

Explains the importance and methods of grounding the generator for safety.

OPERATION

CO Shield System Operation

Describes the carbon monoxide detection and auto-shutoff system, including its indicators and behavior.

Generator Location Requirements

Specifies safe and optimal placement for generator operation, including ventilation and clearances.

Surge Protection

Advises on protecting electronics from voltage fluctuations using surge suppressors.

Starting the Engine: Gasoline

Step-by-step guide to starting the generator using gasoline.

Starting the Engine: Propane (LPG)

Step-by-step guide to starting the generator using propane.

Connecting Electrical Loads

Instructions on how to safely connect electrical devices to the generator.

Generator Overload Prevention

Explains how to avoid overloading the generator and how to reset the overload protection.

Power Management Strategy

Provides steps for adding electrical load to prolong generator and device life.

Eco (Economy) Mode

Explains how to use Economy Mode to save fuel and reduce noise.

12 V DC Outlet and Battery Charging

Details using the 12V DC outlet for accessories and vehicle battery charging.

Parallel Generator Operation

Information on connecting two generators in parallel for increased power.

Stopping the Engine

Provides steps for safely shutting down the generator with gasoline or propane.

Moving the Generator Safely

Instructions for safely moving the generator, including cooling time and lifting.

Operation at High Altitude

Discusses performance adjustments and issues at high altitudes.

MAINTENANCE

Cleaning the Generator

Instructions on how to clean the exterior and internal parts of the generator.

Changing the Engine Oil

Step-by-step guide for draining and refilling the engine oil.

Cleaning the Air Filter

Details the process for cleaning and re-oiling the air filter element.

Spark Plug Maintenance

Guides on inspecting, cleaning, gapping, and replacing the spark plug.

Cleaning the Spark Arrestor

Instructions for removing carbon deposits from the spark arrestor screen.

Adjusting the Governor

Warns against tampering with the governor and advises contacting support.

Maintenance Schedule

Outlines recommended maintenance intervals based on operating hours or time.

STORAGE

Short Term Storage (up to 30 days)

Provides guidance for storing the generator for less than 30 days, focusing on fuel.

Mid Term Storage (30 days - 1 year)

Instructions for storing the generator for 30 days to 1 year, including fuel stabilizer use.

Long Term Storage (more than 1 year)

Details the process for draining fuel and preparing the generator for storage over a year.

Removing from Storage

Steps to take when preparing the generator for use after a period of storage.

SPECIFICATIONS

Generator Specifications

Lists key technical details of the generator, such as model, wattage, voltage, and dimensions.

Engine Specifications

Provides technical data for the generator's engine, including displacement and spark plug type.

Fuel, Temperature, and Oil Specifications

Details fuel requirements, operating temperatures, and engine oil specifications.

TROUBLESHOOTING

Engine Starting and Running Problems

Covers issues with engine starting, running rough, and shutting down unexpectedly.

No Electrical Output

Troubleshoots issues where the generator produces no AC power.

Engine Starts and Shuts Off Right Away

Provides solutions for engines that start briefly then stop.

Insufficient Power or Overheating

Troubleshoots problems related to low power output or overheating.

Engine Hunts or Falters

Solutions for engines that run unevenly or inconsistently.

Engine Will Not Stop (Dual Fuel Models)

Addresses issues with the engine failing to stop, especially for dual fuel models.

Repeated Circuit Breaker Tripping

Solutions for circuit breakers that trip repeatedly.

WARRANTY

Warranty Registration and Service

Outlines requirements for product registration and the process for obtaining warranty service.

Warranty Exclusions and Limitations

Details what is not covered by the warranty and limitations on implied warranties.

Contact Information

Provides contact details for customer and technical support.

EMISSION CONTROL SYSTEM WARRANTY

Your Warranty Rights and Obligations

Explains owner responsibilities and rights under the emission control warranty.

Manufacturers Warranty Coverage

Details the coverage period and scope for exhaust and evaporative emission controls.

Warranty Provisions and Interpretation

Clarifies specific terms and conditions for exhaust and evaporative emission-related parts.

Emission-Related Parts List

Lists components covered under the exhaust and evaporative emission control system warranty.

Obtaining Warranty Service

Guides on how and where to get warranty service for emission control components.

Summary

INTRODUCTION

SAFETY DEFINITIONS

IMPORTANT SAFETY INSTRUCTIONS

Carbon Monoxide Safety

Warns about CO hazards and safe operating practices for generators.

Electrical Safety

Highlights dangers of high voltage, bare wires, and proper electrical connections.

Medical Device Restrictions

Prohibits using the generator for life support or medical devices.

General Safety Precautions

Covers hot surfaces, fire hazards, recoil cord safety, capacity limits, and safe operation practices.

Fuel Safety

Details gasoline and LPG hazards, safe handling, and refueling procedures.

Safety and Dataplate Labels

Identifies and explains the purpose of various safety and data labels on the generator.

Safety Symbols Overview

Explains common safety symbols like manual, clearance, ground, electric shock, fire, hot surface, open flame, wet conditions.

Operation Symbols

Covers symbols for engine status, fuel, controls, electrical connections, and indicators.

Quickstart Label Symbols

Illustrates and explains symbols found on the quickstart label for immediate operation.

CONTROLS AND FEATURES

Generator Overview

Identifies major components of the generator like fuel tank, gauge, recoil starter, and muffler.

Control Panel Layout

Details the functions of the control panel, including EZ Start Dial, Intelligauge, CO Shield, and circuit breakers.

Receptacle Types

Explains the different types of AC and DC outlets available on the generator.

Intelligauge with Power Meter

Explains the displays for voltage, frequency, run time, total run time, and power meter.

FCC Statement

Outlines FCC compliance requirements and potential interference.

Parts Included

Lists the accessories and parts that come with the generator.

Tools Needed

Specifies the tools required for assembly and maintenance.

ASSEMBLY

Unpacking and Initial Setup

Guides through unpacking the generator and removing shipping support brackets.

Adding Engine Oil

Provides instructions and warnings for filling the engine with the correct type and amount of oil.

Adding Gasoline

Details procedures and safety precautions for filling the fuel tank with gasoline.

Adding Propane (LPG)

Explains how to connect and use a propane cylinder as fuel.

Grounding Procedures

Explains the importance and methods of grounding the generator for safety.

OPERATION

CO Shield System Operation

Describes the carbon monoxide detection and auto-shutoff system, including its indicators and behavior.

Generator Location Requirements

Specifies safe and optimal placement for generator operation, including ventilation and clearances.

Surge Protection

Advises on protecting electronics from voltage fluctuations using surge suppressors.

Starting the Engine: Gasoline

Step-by-step guide to starting the generator using gasoline.

Starting the Engine: Propane (LPG)

Step-by-step guide to starting the generator using propane.

Connecting Electrical Loads

Instructions on how to safely connect electrical devices to the generator.

Generator Overload Prevention

Explains how to avoid overloading the generator and how to reset the overload protection.

Power Management Strategy

Provides steps for adding electrical load to prolong generator and device life.

Eco (Economy) Mode

Explains how to use Economy Mode to save fuel and reduce noise.

12 V DC Outlet and Battery Charging

Details using the 12V DC outlet for accessories and vehicle battery charging.

Parallel Generator Operation

Information on connecting two generators in parallel for increased power.

Stopping the Engine

Provides steps for safely shutting down the generator with gasoline or propane.

Moving the Generator Safely

Instructions for safely moving the generator, including cooling time and lifting.

Operation at High Altitude

Discusses performance adjustments and issues at high altitudes.

MAINTENANCE

Cleaning the Generator

Instructions on how to clean the exterior and internal parts of the generator.

Changing the Engine Oil

Step-by-step guide for draining and refilling the engine oil.

Cleaning the Air Filter

Details the process for cleaning and re-oiling the air filter element.

Spark Plug Maintenance

Guides on inspecting, cleaning, gapping, and replacing the spark plug.

Cleaning the Spark Arrestor

Instructions for removing carbon deposits from the spark arrestor screen.

Adjusting the Governor

Warns against tampering with the governor and advises contacting support.

Maintenance Schedule

Outlines recommended maintenance intervals based on operating hours or time.

STORAGE

Short Term Storage (up to 30 days)

Provides guidance for storing the generator for less than 30 days, focusing on fuel.

Mid Term Storage (30 days - 1 year)

Instructions for storing the generator for 30 days to 1 year, including fuel stabilizer use.

Long Term Storage (more than 1 year)

Details the process for draining fuel and preparing the generator for storage over a year.

Removing from Storage

Steps to take when preparing the generator for use after a period of storage.

SPECIFICATIONS

Generator Specifications

Lists key technical details of the generator, such as model, wattage, voltage, and dimensions.

Engine Specifications

Provides technical data for the generator's engine, including displacement and spark plug type.

Fuel, Temperature, and Oil Specifications

Details fuel requirements, operating temperatures, and engine oil specifications.

TROUBLESHOOTING

Engine Starting and Running Problems

Covers issues with engine starting, running rough, and shutting down unexpectedly.

No Electrical Output

Troubleshoots issues where the generator produces no AC power.

Engine Starts and Shuts Off Right Away

Provides solutions for engines that start briefly then stop.

Insufficient Power or Overheating

Troubleshoots problems related to low power output or overheating.

Engine Hunts or Falters

Solutions for engines that run unevenly or inconsistently.

Engine Will Not Stop (Dual Fuel Models)

Addresses issues with the engine failing to stop, especially for dual fuel models.

Repeated Circuit Breaker Tripping

Solutions for circuit breakers that trip repeatedly.

WARRANTY

Warranty Registration and Service

Outlines requirements for product registration and the process for obtaining warranty service.

Warranty Exclusions and Limitations

Details what is not covered by the warranty and limitations on implied warranties.

Contact Information

Provides contact details for customer and technical support.

EMISSION CONTROL SYSTEM WARRANTY

Your Warranty Rights and Obligations

Explains owner responsibilities and rights under the emission control warranty.

Manufacturers Warranty Coverage

Details the coverage period and scope for exhaust and evaporative emission controls.

Warranty Provisions and Interpretation

Clarifies specific terms and conditions for exhaust and evaporative emission-related parts.

Emission-Related Parts List

Lists components covered under the exhaust and evaporative emission control system warranty.

Obtaining Warranty Service

Guides on how and where to get warranty service for emission control components.

Champion 200978 Specifications

General IconGeneral
BrandChampion
Model200978
CategoryInverter
LanguageEnglish

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