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Champion 200989 - User Manual

Champion 200989
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OPERATOR'S MANUAL
MODEL #200989
4500W PORTABLE INVERTER GENERATOR
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
REV 20200929

Questions and Answers

Summary

Introduction

Safety Definitions

Explains hazard symbols like DANGER, WARNING, CAUTION, and NOTICE.

Important Safety Instructions

Carbon Monoxide Safety

Dangers of CO, operating generator outdoors, ventilation requirements.

Rotating Parts Hazards

Risks from moving parts and precautions like keeping hands away.

Electrical Safety Precautions

Warnings about voltage, bare wires, wet conditions, and proper wiring.

Medical Use Prohibition

Prohibits using the generator for life support or medical devices.

Spark Plug Servicing Safety

Safety steps for spark plug maintenance to prevent electrical hazards.

Hot Surfaces and Fire Prevention

Warnings about hot components and maintaining clearance from combustibles.

Recoil Starter Operation Safety

Hazards of recoil starter use and preventing kickback during starting.

Overload and Modification Dangers

Risks of overloading the generator and unauthorized modifications.

Safe Operational Practices

Guidelines for starting, stopping, and connecting loads safely.

Gasoline Flammability Risks

Dangers of gasoline and its vapors being highly flammable and explosive.

Safe Fueling Procedures

Guidelines for adding and draining fuel, including ventilation and container use.

Fuel Storage and Handling

Precautions for storing fuel and keeping it away from ignition sources.

Safety and Dataplate Labels

Explains the purpose and location of labels warning of hazards.

Understanding Safety Symbols

Defines various symbols used on the generator for user safety.

Controls and Features

Operation Symbols Guide

Explains symbols for controls like On/Run, Stop, Choke, and Eco mode.

Quick Start Guide Symbols

Explains symbols associated with the quick start procedure.

Starting and Stopping the Engine

Step-by-step guide for starting and stopping the generator.

Generator Components Overview

Identifies and describes the main external parts of the generator.

Control Panel Details

Explains the functions of the control panel elements and receptacles.

Intelligauge with Power Meter

Details the Intelligauge display functions like voltage, frequency, and run time.

FCC Statement and Compliance

Information regarding FCC rules and device compliance.

Parts and Tools Included

Lists the accessories and tools provided with the generator.

Assembly

Unpacking and Setup

Instructions for unpacking the generator and removing shipping hardware.

Adding Engine Oil

Step-by-step guide for filling the engine with the correct type and amount of oil.

Adding Fuel Safely

Instructions for safely adding gasoline to the generator tank.

Grounding Procedures

Explains the importance and methods for grounding the generator.

Operation

Generator Location Guidelines

Recommendations for placing the generator in a safe and ventilated area.

Surge Protection for Electronics

Advice on protecting sensitive electronics from voltage fluctuations.

Engine Starting Procedures

Detailed steps for starting the engine, including cold and warm starts.

Connecting Electrical Loads

How to connect and manage electrical loads to the generator.

Preventing Generator Overload

Methods for calculating power needs and avoiding overloading the generator.

Power Management and Load Addition

Steps for adding electrical loads gradually to manage generator output.

Eco (Economy) Mode

Explanation of the Eco Mode for fuel saving and noise reduction.

Parallel Operation

Information on connecting two generators for increased power using a parallel kit.

Stopping the Generator

Procedures for safely shutting down the generator.

Moving the Generator

Instructions on how to safely move the generator.

Maintenance

Operation at High Altitude

Effects of altitude on engine performance and necessary adjustments.

General Maintenance Precautions

Guidelines for keeping the generator clean, dry, and avoiding damage.

Changing the Engine Oil

Step-by-step guide for draining and refilling engine oil.

Spark Plug Maintenance

Procedure for cleaning, inspecting, and gapping the spark plug.

Air Filter Cleaning

Instructions for removing and cleaning the air filter element.

Spark Arrestor Cleaning

Guide on how to clean the spark arrestor for optimal performance.

Governor Adjustment Warning

Warning against tampering with the governor settings.

Maintenance Schedule

Overview of regular maintenance tasks and intervals.

Storage

Short Term Storage (up to 30 days)

Procedures for storing the generator for short periods.

Mid Term Storage (30 days - 1 year)

Detailed steps for storing the generator for up to one year.

Removing from Storage

Instructions on how to prepare the generator after storage.

Specifications

Generator Specifications

Key technical details about the generator model.

Engine Specifications

Technical details regarding the generator's engine.

Oil Specifications

Recommended engine oil types and capacity based on temperature.

Fuel Specifications

Requirements for gasoline type, octane rating, and ethanol content.

Temperature Specifications

Operating temperature ranges for the generator.

Troubleshooting

Engine Will Not Start Issues

Common causes and solutions for an engine that fails to start.

Engine Runs Roughly

Reasons for rough engine running and how to fix them.

Engine Shuts Down During Operation

Troubleshooting steps for when the engine stops unexpectedly during operation.

Power Output and Overheating Problems

Diagnosing issues with low power output or overheating.

No AC Output Troubleshooting

Solutions for when the generator is running but produces no AC power.

Engine Hunting or Faltering

Causes and fixes for inconsistent engine speed or performance.

Circuit Breaker Tripping Issues

Reasons for repeated circuit breaker trips and how to resolve them.

Warranty

Warranty Qualifications and Registration

Information on product registration for warranty and support.

Repair or Replacement Process

Details on the process for warranty repairs or replacements.

Direct Contact for Service

Instructions on handling issues by contacting CPE support directly.

Warranty Exclusions

What is and is not covered under the generator's warranty.

Warranty Limitations and Disclaimers

Disclaimers regarding implied warranties and consequential damages.

Contact Information

Addresses and phone numbers for Champion Power Equipment customer and technical support.

Summary

Introduction

Safety Definitions

Explains hazard symbols like DANGER, WARNING, CAUTION, and NOTICE.

Important Safety Instructions

Carbon Monoxide Safety

Dangers of CO, operating generator outdoors, ventilation requirements.

Rotating Parts Hazards

Risks from moving parts and precautions like keeping hands away.

Electrical Safety Precautions

Warnings about voltage, bare wires, wet conditions, and proper wiring.

Medical Use Prohibition

Prohibits using the generator for life support or medical devices.

Spark Plug Servicing Safety

Safety steps for spark plug maintenance to prevent electrical hazards.

Hot Surfaces and Fire Prevention

Warnings about hot components and maintaining clearance from combustibles.

Recoil Starter Operation Safety

Hazards of recoil starter use and preventing kickback during starting.

Overload and Modification Dangers

Risks of overloading the generator and unauthorized modifications.

Safe Operational Practices

Guidelines for starting, stopping, and connecting loads safely.

Gasoline Flammability Risks

Dangers of gasoline and its vapors being highly flammable and explosive.

Safe Fueling Procedures

Guidelines for adding and draining fuel, including ventilation and container use.

Fuel Storage and Handling

Precautions for storing fuel and keeping it away from ignition sources.

Safety and Dataplate Labels

Explains the purpose and location of labels warning of hazards.

Understanding Safety Symbols

Defines various symbols used on the generator for user safety.

Controls and Features

Operation Symbols Guide

Explains symbols for controls like On/Run, Stop, Choke, and Eco mode.

Quick Start Guide Symbols

Explains symbols associated with the quick start procedure.

Starting and Stopping the Engine

Step-by-step guide for starting and stopping the generator.

Generator Components Overview

Identifies and describes the main external parts of the generator.

Control Panel Details

Explains the functions of the control panel elements and receptacles.

Intelligauge with Power Meter

Details the Intelligauge display functions like voltage, frequency, and run time.

FCC Statement and Compliance

Information regarding FCC rules and device compliance.

Parts and Tools Included

Lists the accessories and tools provided with the generator.

Assembly

Unpacking and Setup

Instructions for unpacking the generator and removing shipping hardware.

Adding Engine Oil

Step-by-step guide for filling the engine with the correct type and amount of oil.

Adding Fuel Safely

Instructions for safely adding gasoline to the generator tank.

Grounding Procedures

Explains the importance and methods for grounding the generator.

Operation

Generator Location Guidelines

Recommendations for placing the generator in a safe and ventilated area.

Surge Protection for Electronics

Advice on protecting sensitive electronics from voltage fluctuations.

Engine Starting Procedures

Detailed steps for starting the engine, including cold and warm starts.

Connecting Electrical Loads

How to connect and manage electrical loads to the generator.

Preventing Generator Overload

Methods for calculating power needs and avoiding overloading the generator.

Power Management and Load Addition

Steps for adding electrical loads gradually to manage generator output.

Eco (Economy) Mode

Explanation of the Eco Mode for fuel saving and noise reduction.

Parallel Operation

Information on connecting two generators for increased power using a parallel kit.

Stopping the Generator

Procedures for safely shutting down the generator.

Moving the Generator

Instructions on how to safely move the generator.

Maintenance

Operation at High Altitude

Effects of altitude on engine performance and necessary adjustments.

General Maintenance Precautions

Guidelines for keeping the generator clean, dry, and avoiding damage.

Changing the Engine Oil

Step-by-step guide for draining and refilling engine oil.

Spark Plug Maintenance

Procedure for cleaning, inspecting, and gapping the spark plug.

Air Filter Cleaning

Instructions for removing and cleaning the air filter element.

Spark Arrestor Cleaning

Guide on how to clean the spark arrestor for optimal performance.

Governor Adjustment Warning

Warning against tampering with the governor settings.

Maintenance Schedule

Overview of regular maintenance tasks and intervals.

Storage

Short Term Storage (up to 30 days)

Procedures for storing the generator for short periods.

Mid Term Storage (30 days - 1 year)

Detailed steps for storing the generator for up to one year.

Removing from Storage

Instructions on how to prepare the generator after storage.

Specifications

Generator Specifications

Key technical details about the generator model.

Engine Specifications

Technical details regarding the generator's engine.

Oil Specifications

Recommended engine oil types and capacity based on temperature.

Fuel Specifications

Requirements for gasoline type, octane rating, and ethanol content.

Temperature Specifications

Operating temperature ranges for the generator.

Troubleshooting

Engine Will Not Start Issues

Common causes and solutions for an engine that fails to start.

Engine Runs Roughly

Reasons for rough engine running and how to fix them.

Engine Shuts Down During Operation

Troubleshooting steps for when the engine stops unexpectedly during operation.

Power Output and Overheating Problems

Diagnosing issues with low power output or overheating.

No AC Output Troubleshooting

Solutions for when the generator is running but produces no AC power.

Engine Hunting or Faltering

Causes and fixes for inconsistent engine speed or performance.

Circuit Breaker Tripping Issues

Reasons for repeated circuit breaker trips and how to resolve them.

Warranty

Warranty Qualifications and Registration

Information on product registration for warranty and support.

Repair or Replacement Process

Details on the process for warranty repairs or replacements.

Direct Contact for Service

Instructions on handling issues by contacting CPE support directly.

Warranty Exclusions

What is and is not covered under the generator's warranty.

Warranty Limitations and Disclaimers

Disclaimers regarding implied warranties and consequential damages.

Contact Information

Addresses and phone numbers for Champion Power Equipment customer and technical support.

Champion 200989 Specifications

General IconGeneral
Model Number200989
Starting Watts4500
Running Watts3500
Starting Amps at 120V37.5
Running Amps at 120V29.2
Volts120
Frequency60 Hz
DC Outlet12V 8A
Parallel CapabilityYes
InverterYes
Engine Type4-Stroke OHV
Fuel TypeGasoline
Run Time at 25% Load14 hours
Recommended Oil10W-30
Low Oil Shut-OffYes
TypeInverter Generator
Outlets1x 120V 30A (TT-30R), 2x 120V 20A (5-20R)
Oil Capacity0.6 quarts
Starting MethodRecoil
Noise Level61 dBA

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