Char-Broil Commercial 463257010 - User Manual

PRODUCT GUIDE
MODEL 463257010
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
See rating label on grill for serial number.
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 30 minutes
Assembly instructions © 2009 © 2009 Char-Broil, LLC Columbus, GA 31902
Printed in China
07/09/09 • G515-001-050801
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;
The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:
® ®
Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending. © 2009 W.C. Bradley Company
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little
Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let’s Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision
Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

Summary

Product Overview and Initial Setup

Product Information Record

Fields for serial number and date purchased to record product details.

Support and Registration Information

Contact details for customer support, product registration, and assembly assistance.

Safety Guidelines and Symbols

Safety Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

General Safety Precautions and Warnings

Key safety advice including gas leak response, storage, and usage environment for the grill.

Safety and Installation Precautions

California Proposition 65 Warning

Chemical warnings related to California Proposition 65 for product use.

Installation Safety Guidelines

Guidelines for safe grill installation, including code compliance and electrical grounding.

Warning Against Unauthorized Repairs

Advises against repairing the hose/valve/regulator to avoid warranty voidance and safety hazards.

Grilling Guide: Getting Started

First Time Use and Break-in

Recommendations for initial grill setup, including cleaning and a break-in period.

Lava Rock and Briquette Usage Warning

Discourages the use of lava rocks or briquettes, citing warranty voidance and combustion issues.

Regulator Safety Feature and Pre-Heating

Explains the regulator reset procedure and the importance of pre-heating the grill.

Grilling Techniques and Food Safety

Direct and Indirect Cooking Methods

Explains direct grilling over high heat and indirect grilling using circulating heat for different foods.

Rotisserie Cooking Guide

Details on using rotisserie for large cuts of meat, requiring specific accessories for even cooking.

Essential Food Safety Practices

Outlines four key steps for food safety: Clean, Separate, Cook, and Chill, to prevent bacterial contamination.

Grilling Tips and Tricks

Internal Meat Temperatures and Flavor Enhancements

Provides meat temperature guidelines and tips for using sauces, marinades, rubs, and wood chips.

Using Skewers and Utensils

Guidance on selecting appropriate skewers and using proper utensils for grilling.

Grill Cleaning and Storage

Routine Cleaning and Surface Care

Instructions for periodic cleaning after each use and methods for cleaning various grill surfaces.

Safe Grill Storage and Critter Prevention

Advice on storing the grill safely and checking for critter blockages in venturi tubes.

LP Cylinder: Requirements and Filling

LP Cylinder Specifications and Safety

Details specifications for LP cylinders, including size, construction, and required valve features like OPD.

LP Gas Properties and Filling Procedures

Information on LP gas characteristics, flammability, and safe filling practices at licensed dealers.

LP Cylinder Connection and Leak Testing

LP Cylinder Exchange and Leak Test

Advice on using reputable exchange services and performing leak tests on new or exchanged cylinders.

Connecting the Regulator to the LP Cylinder

Detailed steps for securely connecting the gas regulator to the LP cylinder valve.

Leak Testing and Gas Safety

Leak Testing Valves, Hose, and Regulator

Comprehensive steps and visual guides for leak testing the grill's gas system components.

Critical Gas System Safety Warnings

Critical warnings regarding the gas system, including dangers of inserting tools and actions to take if a leak is detected.

General Grill Safety and Operation

Safe Usage, Placement, and Apartment Living

Covers essential safety for grill use, including clearance, ventilation, children, and specific advice for apartment dwellers.

Key Operational Safety Tips

Important operational tips like checking connections, cleaning, and handling potential issues like regulator frosting.

Ignitor Lighting Procedure

Step-by-step guide for safely lighting the grill's burners using the electronic ignitor.

Ignition, Checks, and Cleaning Details

Manual and Electronic Ignition Methods

Instructions for both match-lighting and electronic ignition for main burners and sideburners.

Burner, Valve, Hose, and General Cleaning Checks

Procedures for checking burner flames, valve operation, hose condition, and general grill cleaning.

Spider Alerts and Burner Maintenance

Spider Web Blockage and Flashback Prevention

Explains how spider webs can cause flashbacks and how to prevent them by cleaning venturi tubes.

Cleaning the Burner Assembly

Step-by-step instructions for cleaning burner tubes to ensure proper gas flow and ignition.

Limited Warranty Information

Warranty Coverage and Exclusions

Outlines the scope of warranty, period of coverage, and specific items not covered by the manufacturer.

Warranty Disclaimers and Limitations

Details disclaimers of implied warranties and limitations on manufacturer liability, including consequential damages.

Parts List and Identification

Component Parts Identification

A comprehensive list of all grill components with corresponding keys, quantities, and descriptions.

Parts Diagram

Visual Grill Component Layout

An illustrated diagram showing the location and identification of all grill parts.

Assembly: Base and Casters

Attaching Casters to Bottom Shelf

Instructions for attaching the locking and fixed casters to the bottom shelf of the grill.

Securing Side Panels to Bottom Shelf

Steps for attaching the left and right side panels to the bottom shelf, noting the placement of the panel with the large hole.

Assembly: Lower Structure and Grill Head

Attaching Lower Back Panel

Instructions for securing the lower back panel between the side panels.

Positioning Grill Head onto Cart

Guidance for safely placing the grill head onto the cart, requiring two people and aligning specific slots.

Assembly: Upper Structure and Right Side

Installing Upper Back Panel

Steps for attaching the upper back panel between the side panels.

Attaching Right Side Shelf and Fascia

Detailed instructions for attaching the right side shelf and its fascia using specific screws and nuts.

Assembly: Left Side and Sideburner Controls

Attaching Left Side Shelf and Fascia

Instructions for attaching the left side shelf and its fascia, similar to the right side assembly.

Installing Sideburner Valve Bracket and Controls

Steps for mounting the sideburner valve bracket, bezel, and control knob for the sideburner.

Assembly: Sideburner Components

Installing Sideburner Burner and Drip Pan

Guidance on inserting and securing the sideburner burner into its designated shelf and drip pan.

Connecting Sideburner Ignitor and Grate

Steps for attaching the sideburner ignitor wire to the electrode and placing the sideburner grate.

Assembly: Front Brace and Grease Tray Rails

Mounting the Front Brace

Instructions for installing the front brace, emphasizing its downward position.

Installing Grease Tray Rails

Steps for inserting the grease tray rails into the upper back panel and attaching them under the front brace.

Assembly: Doors and Ignition System

Attaching Grill Doors

Instructions for inserting hinge pins to attach the left and right doors to the grill.

Connecting Electronic Ignition Module

Guidance on mounting the electronic ignition module and connecting all burner and switch wires.

Assembly: Firebox Components

Installing Flame Tamers

Steps for sliding the flame tamers into their slots at the front and resting them on pins at the back of the firebox.

Placing Cooking Grates and Warming Rack

Instructions for positioning the cooking grates and the warming rack onto the firebox.

Assembly: Fuel and Grease Management

Installing LP Cylinder and Regulator

Procedures for placing, securing, and connecting the LP cylinder and regulator to the grill.

Installing the Grease Tray

Instructions for sliding the grease tray into its opening to prevent grease buildup and fires.

Assembly: Ignition Power Source

Installing Electronic Ignition Battery

Guide for inserting the AA battery into the electronic ignition cap, noting correct polarity.

Troubleshooting and Emergency Procedures

Emergency Responses for Gas Leaks and Fires

Outlines immediate actions for gas leaks, fires, and other emergencies, including calling the fire department.

Burner Ignition Troubleshooting

Addresses common issues when burners fail to light using the ignitor, covering gas and electrical causes.

Advanced Troubleshooting

Ignition and Gas Flow Issues

Covers problems like match-lighting failure, low flame, blowouts, flare-ups, and grease fires.

Auto-Clean System Troubleshooting

Addresses issues with the AUTO-CLEAN™ timer, LEDs, and battery indicator lights.

Electronic Ignition Troubleshooting

No Spark or Ignition Noise Issues

Diagnoses issues with the electronic ignition system when no sparks or noise are present from the spark module.

Spark Issues at Electrodes or Strength

Troubleshoots problems with weak sparks, arcing, or sparks not reaching all electrodes correctly.

Product Registration

Online Registration and Mail-in Form

Provides instructions and fields for registering the product online or via a mail-in card.

Online Resources and Support

Char-Broil.com Website Features

Highlights services available on the Char-Broil website, including product registration, parts, and customer support.

Char-Broil Commercial 463257010 Specifications