Chemtrol PC6000 - Reference Guide Manual

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Santa Barbara Control Systems

5375 Overpass Road, Santa Barbara, CA 93111

Tel: (805) 683-8833 (800)621-2279

Fax: (805) 683-1893

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Chemtrol

Reference

December

5375 Overpass Road, Santa Barbara, CA 93111

Reference

Guide

December

2020

Versio n 2.01

Main Page

Table of Contents5
Troductio15
Scope and Purpose15
Controller Features15
Unpacking15
Technical Support15
Chemtrol Water Treatment15
Mod15
AutoTD WTR TrTT16
Figure 1 ChTro ® FIY16
CoTro FuCtio17
ItizR CoTro18
Fr ChOri18
OxidTio-RDuctio PotTi (ORP)18
Figure 2 EquiIRiu of Fr ChOri18
Figure 3 ORP V Ki Ti of E. CoI19
ITRCtio of Ph ORP D Fr ChOri20
Fr ChOri CoTro20
Figure 4. Fr ChOri20
OxidTio-RDuctio PotTi (ORP) CoTro21
Pro FIUr AYI21
Legal Requirements22
Table 1. TT of CIforI 22CCR § 65529 RQuirT22
Table 2. TT of CIforI 22CCR § 65530 RQuirT23
Table 3 APP RCoDTio23
Recommendations24
Background24
RoI25
UTr-VioT Ight25
CyUric Acid26
MuriTic Acid26
Figure 5. ETiTD Ti to Ki CtRi26
Co227
OxidTio-RDuctio PotTi27
Tot DIOVD OID27
Tot AKIIty28
Hock TrTT29
ITTio30
Siting (Location)30
GR LYout30
Figure 6. PrUr to VCuu Yp Li31
Figure 7. PrUr to AtOPhR Yp Li32
Figure 8. PrUr to PrUr Yp Li33
ECtric Cod34
GrouDIG (GFI)34
ECtric ITRfRC34
Table 4 ITR WiriG34
MI PowR ITROck35
P ITROck35
Safety Notice35
Power Connection35
Li VoTG35
Li PowR CoCtio35
Li Fu RPCT36
Installation Report36
Principles of Operation36
PC 2100 CPU Boards37
Figure 9. CH 2100 MI ORd37
DIPY Right38
Ckup TtRy38
Figure 10. CH 2100 MI ORd (Ck)38
PC 604 Series Controllers39
Figure 11. PC 604 CPU ORd39
DIPY Right40
Ckup TtRy40
Figure 12. PC 604 CPU ORd (Ck)40
2100 Power Supply Board41
Figure 13. CH2100 PowR UppY41
230V PowR TrForR42
Figure 14. CH2100 PowR ORd42
Figure 15. VoTG Ctor JuPR T to 115 VoT (2 JuPR)43
Figure 16. VoTG Ctor JuPR T to 230 VoT (1 JuPR I CTR) 110V Oth (2) JuPR CovR 4-Pi43
RY D Fu44
Figure 17. Typic RY45
Table 5. JuPR CoFigurTio45
ROt AR46
Or CoCtio46
PR46
Figure 18. Or CoCtio O PowR ORd46
Piggy Back Boards48
Figure 19. Four-To TwTy 4-I 4-Out48
Figure 20. Four to TwTy (4-20) A 8-I 8 out49
Figure 21. Four to TwTy (4-20) A 8-I 8 out Top49
Figure 22. Four to TwTy (4-20) Pp Modu50
Figure 23. CkwH RY ExpDR50
Figure 24. CkwH RY ExpDR for PC 600051
Communications Adapters52
R-232 AdPtR52
R-485 AdPtR52
Figure 25. R-232 AdPtR52
Figure 26. R 485 AdPtR52
Wifi AdPtR53
ProtocOr AdPtR53
Figure 27. Wifi AdPtR53
Figure 28. ProtocOr AdPtR53
Sensor Installation54
PUIG54
ITTio of Or54
I-I ITTio (2" Pip)54
FOw C AY55
Figure 29. Or ITTio55
Or C CIT (Optio)56
Figure 30. FOw C AY56
Figure 31. Or C CIT (Optio)56
PPM Sensors57
Figure 32. PPM Or57
PPM Or FOw C58
Figure 33. PPM Or D MouT58
PPM Or ITTio59
Figure 34. PPM Or FOw C59
Figure 35. PPM Or PCkG60
ORP and Ph Sensors61
Figure 36. ORP Or61
PCkGiG62
Or C62
Figure 37. Ph Or62
ECtric ITRfRC63
TorG D WiTRiziG64
Or WRrTi64
Temperature Sensor65
Figure 38. TPRTur Or65
Conductivity Sensor66
Figure 39. CoITio CoDuctivity-TPRTur Or66
Water Flow Sensors67
MGTic FOw Or67
Figure 40. Or Mod P P1 D P267
Figure 41. MGTic FOw Or68
PDD Wh RotRy FOw Witch69
FOw Or LocTio69
Figure 42. FOw Or69
FOw Or CoCtio70
Figure 43. FOw Or LocTio70
Figure 44. CoCtio to PC2100 (PowR UppY ORd)70
Figure 45. 4-20 A FOw MTR CoCtio to PC 3000 PC 5000 Pc 5100 PC6000 Pc7000D PC 710071
Pressure Transducers72
Level Sensors72
UTrOIC LV Or72
Figure 46. PrUr TrDucR72
Figure 47. UTrOIC LV Or73
Figure 48. DX-10 WiriG73
Figure 49. DX24 WiriG74
Optic LV Or79
Figure 50. Optic LV Or79
Figure 51. Optic  PTh79
Figure 52. WTR LV AY80
Figure 53. LV Witch IPut (PC 3000 D Ov)80
ChIC FDR81
WARNING: Tank Sizing81
Chemical Feed Pumps81
CROIC Acid (CO2) VV81
G ChOriTor81
EroIo FDR82
Figure 54. EroIo FDR CoTro82
Filter Backwash83
MI PuP Hutoff83
IG FiTR CkwH83
Figure 55. IG FiTR CkwH83
MuTip FiTR CkwH84
CkwH TGR84
Figur 56.MuTip FiTR CkwH84
Ctric VV85
Solenoid Valves85
Hydraulic Valves85
Pneumatic Valves85
CoTroR OpRTio86
Control Panel86
Figure 57. KY PD86
Welcome Screen87
Main Display Readings87
Figure 58. WCo Cr (Typic)87
Figure 59. MI Cr87
Default Setup89
Configuration Main Menu90
Figure 60. Typic MI MU for PC 2100 Ri CoTroR90
Figure 61. CoFigurTio MU90
Initial Setup91
Figure 62. IIti Tup91
MUrT UIt92
Cod NuR92
Table 6. UIt EquivCI92
COck Tup93
RDIG Tup93
DT LoggiG93
Mod Optio94
Operations Menu95
Yp Li UU95
Figure 63. Yp MU95
TurTio MU96
Table 7. CorroIo / CIG LiIt97
PriT RPort98
RT MU98
TtRy99
Pro MoItor99
Communications Menu100
NTwork Tup101
ORP Menu103
CIRT103
Ti LiIt103
Ru Ti104
Tot Ti AR104
Figure 64. ORP Tot Ti AR104
Sanitizer Menu Option105
Ppmt Menu107
Ppmf Menu108
Ph MENU109
TDS / Conductivity Menu (Total Dissolved Solids / Conductivity)110
Figure 65. TD MU110
Temperature Control112
Pump Menu113
Backwash Auto Menu114
Proportional Control115
Figure 66. Proportio FD RT115
Calibration116
O-PoiT CIRTio116
Two-PoiT CIRTio116
Thr-PoiT CIRTio116
Glossary117
Tartup118
Controller Startup118
CoFigurTio MU118
AR UzzR118
Yp Li118
TtRy ChCk118
PPM ORd IItiIzTio118
Chemical Control118
IIti ActivTio of Or118
Yp Li TT119
WTR ChITry AdjuTT119
WTR PIG119
Ph CIRTio119
ORP TpoiT121
ItizR CIRTio121
Ti LiIt121
Hock TrTT122
ChIC VR122
WTR TurTio122
Chapter VI - Maintenance123
Controller Maintenance123
RGuR MITC123
The Acid Test123
Or CIG123
Or WiTRiziG124
TtRy RPCT124
OftwR UpgrD124
Final Review and Recommendations125
Ph CoTro125
ORP D ItizR CoTro126
LiIt TiR (OvRfD FTy)127
TiR TtiG128
Periodic Maintenance129
WTR TTiG129
Hock TrTT129
PrCUtio130
TrouLeHooting131
Parts, Accessories and Upgrades134
Additio RFRC137
Crypto137

Chemtrol PC6000 - Reference Guide Manual

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