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Chicago Pneumatic CPLT User Manual

Chicago Pneumatic CPLT
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Instruction Manual and Parts List
for Light Tower
CPLT
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Chicago Pneumatic CPLT Specifications

General IconGeneral
ModelCPLT
CategoryLighting Equipment
ManufacturerChicago Pneumatic
Number of Lights/Lamps4
Fuel TypeDiesel
Power SourceGenerator

Summary

1 Specifications

1.1 Description

Overview of the CPLT light tower, its assembly status, and general features.

1.2 Reference conditions

Specifies operating conditions like frequency, humidity, and temperature for performance.

1.3 Overall limitations

Details maximum ambient temperature, altitude, humidity, and minimum starting temperature.

1.4 Performance

Lists rated power, sound levels, fuel capacity, and autonomy of the light tower.

1.5 Application

Defines modes of operation, site, mobility, wind speed limits, and mast rotation.

1.6.1 Alternator

Technical specifications for the alternator, including type, model, and output.

1.6.2 Engine

Details of the engine, including type, make, model, cylinders, and emission compliance.

1.6.3 Lamps

Specifications for the lamps, including type, bulb model, power, and color temperature.

1.6.4 Undercarriage

Details of the undercarriage, including frame type, maximum speed, tires, and lighting.

1.6.5 Controller

Information on the controller, including type, make, model, and protections.

1.7 Cubicle

Details the location and degree of protection for the machine's cubicle.

1.8 Dimensions and weight

Provides key dimensions like length, width, height, and the total weight of the unit.

1.9 Average lightening versus distance

Illustrates light intensity at different distances from the tower.

2 Identifying instruments and controls

2.1 Operation panel

Diagram and labels for the main operation panel, showing lights and ignition controls.

2.2 Instruments description and function

Detailed explanation of instruments and controls, including engine start, glow plug activation, and warning lights.

3 Light tower operation

3.1 Safe operation

Mandatory safety procedures including instruction understanding, clothing, fuel handling, pre-checks, engine area cleanliness, and exhaust safety.

3.2 Set up procedure light tower mast

Step-by-step guide for setting up the telescopic mast, including securing the tower and adjusting support legs.

3.3 Starting the engine

Instructions for safely starting the engine, including fuel checks, ignition, and glow plug activation if needed.

3.4 Operating the lights

Procedure for turning on the lights after the engine has started smoothly, noting illumination time.

3.5 Shutting down the system

Steps to safely turn off the lights and then the engine, ensuring proper shutdown sequence.

3.6 Lowering the tower

Procedure for safely lowering the light tower mast and securing it for transport.

3.7 Moving the machine

Steps to prepare the machine for moving, ensuring the tower is lowered and locked.

4 Maintenance and charging

4.1 Service intervals

Details on recommended service intervals for various components and operating conditions.

4.1.1 Maintenance schedule

A comprehensive schedule of maintenance tasks based on daily, 50, 250, 500, and 1000 hour intervals.

4.1.2 Service paks

Information on available service kits for specific maintenance intervals.

4.2 Battery charging

Instructions and safety precautions for charging the unit's battery.

4.3 Fuel

Safety precautions and guidelines for handling fuel, including refueling and storage.

4.3.1 Fuel level check and refueling

Procedures for checking fuel levels, refueling safely, and using correct fuel types.

4.4 Air bleeding the fuel system

Steps for bleeding air from the fuel system, required after filter changes or extended storage.

4.5 Checking the fuel pipes

Guidance on inspecting fuel hoses and clamps for wear or damage, and replacing them.

4.6 Cleaning the fuel filter bowl

Instructions for cleaning the fuel filter bowl and element every 100 hours of operation.

4.7 Engine oil

Procedure for checking and topping up engine oil, including recommended oil types and quantities.

4.7.1 Checking level and adding engine oil

Procedure for checking and topping up engine oil, including recommended oil types and quantities.

4.7.2 Changing engine oil

Steps for draining and replacing engine oil and filter, including recommended intervals and safety precautions.

4.7.3 Replacing the oil filter cartridge

Instructions for replacing the oil filter cartridge, including safety precautions and tightening methods.

4.8 Radiator

Information on radiator maintenance, including coolant checks and overheating precautions.

4.8.1 Checking coolant level and adding coolant

Procedure for checking coolant levels and adding coolant, with emphasis on safety when the engine is hot.

4.8.2 Precaution at overheating

Actions to take if the engine overheats, including shutdown procedures and identifying causes.

Ordering Spare Parts

Service Pak

Engine Oil

Model Label

Label Sheet

Operating Label

Mast Full Assembly

Trailer Assembly

Tongue Weldment

Outrigger Leg Weldment

Yanmar Build Kit

Fuel Kit

Electrical Kit

Suspension Kit

Misc Purchased Parts Kit