Clark GEX 40 - Section 8. Planned Maintenance

Lift truck Maintenance 8-5
Section 8. Planned Maintenance
Periodic Maintenance Checks
PM Interval:
A = 8-10 hours or daily
B = 50-250 hours or every month
C = 450-500 hours or every 3 months
D = 900-1000 hours or every 6 months
E = 2000 hours or every year
Check truck visually and inspect components.
Test drive truck/check functional performance.
Air clean truck.
Check torque on critical fasteners.
Lubricate truck. (See component)
Clean/check battery terminals, electrolyte level.
Check battery cables/truck receptacle.
Perform battery load test.
Check drive motor.
Check lift motor.
Check steer motor.
Test ground.
Clean drive axle air vent.
Check drive axle fluid level. (First : 50 hours)
Drain and replace drive axle fluid.
Check brake condition and wear.
Check drive axle mounting and fasteners.
Lubricate steer axle linkage.
Check/lubricate steer axle wheel bearings.
Replace hydraulic sump fluid and filter.
Clean/replace hydraulic sump breather.
Lubricate tilt cylinder rod ends.
Check lift chain adjustement and wear.
Check/lubricate lift chains.
Lubricate upright rollers.
PERIODIC CHECKS and
PLANNED MAINTENANCE (PM)
A
BC
D
E