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Clark C300 40 - User Manual

Clark C300 40
48 pages
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Operator's
Instruction
Manual
C300
40
thru
50
ClflRK
Book
No.
2385907
OI-345,
2nd
REV.
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Summary

Introduction and General Safety

General Operational Warnings

Essential safety advice for truck operation and awareness of hazards.

California Proposition 65 Warning

Warning regarding chemicals known to cause cancer, birth defects, and other harm.

Foreword

Drive Safely

Summary of Safe Operating Procedures

Operator Training and Authorization

Emphasizes training, authorization, and reading all warnings before operation.

Pre-Operation Checks and Load Handling

Covers essential checks, safe load handling, and accident prevention.

Safe Travel and Operation Rules

Details safe travel, tilting, ramp operation, and traffic regulations.

Know Your Truck

Drivers Overhead Guard and Operator Compartment

Identifies the overhead guard and the operator's primary control area.

Mast, Fork Carriage, and Load Forks

Identifies key components of the lifting and load-carrying assembly.

Wheel and Axle Assemblies

Identifies the drive and steer wheel and axle components.

Operators Controls

Steering, Horn, and Gauges

Describes the steering handwheel, horn button, temperature, and fuel gauges.

Lift, Tilt, and Directional Controls

Explains the function of lift, lower, tilt, and forward-reverse directional levers.

Pedals and Parking Brake

Details the accelerator pedal, brake/inching pedal, and parking brake lever.

Before Operation Checks (Initial)

Daily Operator Checklist Requirement

Mandates completion of a daily check list at the start of each shift.

Visual Inspection for Damage and Leaks

Perform a walk-around check for damage and leaks before operation.

Drive and Steer Wheel;Tire Inspection

Inspect condition of drive and steer wheels and tires for damage.

Before Operation Checks (Fuel and Guards)

LP Gas Fuel Level and Shut-Off Valve

Check LP gas fuel level and operate shut-off valve correctly.

Overhead Guard and Load Backrest Security

Ensure overhead guard and load backrest are undamaged and securely mounted.

Before Operation Checks (Engine Access and Battery)

Engine Compartment Access and Battery Fluid

Open panels to access battery, check and add fluid as needed.

Battery and Cable Condition Check

Visually inspect battery and cable condition for damage or wear.

Before Operation Checks (Engine Oil and Panel)

Engine Oil Level Verification

Check engine oil level using the dipstick and maintain between marks.

Panel and Dipstick Re-securing

Return engine oil dipstick and secure battery panel after checks.

Before Operation Checks (Coolant and Seat)

Radiator Coolant Level and Cap Caution

Check coolant level, exercise caution when removing the pressure cap.

Operator Seat Adjustment

Adjust operator seat for proper control access and secure locking.

Before Operation Checks (Brakes and Transmission)

Brake Pedal Firmness Check

Test brake pedal for firmness; report any sponginess or fading.

Parking Brake Engagement and Neutral Switch

Ensure parking brake is applied and transmission is in neutral.

Before Operation Checks (Starting System)

Choke Operation for Cold Starts

Instructions for using the manual choke for cold engine starts.

Ignition Switch and Starter Operation

Correct procedure for using the ignition switch key to start the engine.

Engine Flooding Procedure

Steps to take if the engine becomes over-choked or flooded.

Before Operation Checks (Gauges and Indicators)

Engine Oil Pressure Indicator Light

Monitor oil pressure light; shut down engine if it remains on or illuminates during operation.

Ammeter and Fuel Gauge Checks

Verify ammeter function and check fuel level on gas models.

Before Operation Checks (Temperature and Hour Meter)

Water Temperature Gauge Monitoring

Check water temperature gauge; shut down engine if it enters the hot zone.

Engine Hour Meter Verification

Inspect engine hour meter for damage and proper function.

Back Tilt Operation and Caution

Gently pull tilt lever to full back tilt, avoid holding after limit.

Before Operation Checks (Tilt and Lift Operations)

Forward Tilt Operation and Halt

Push tilt lever forward to near vertical; return to neutral to halt.

Lift Operation and Overhead Clearance

Check lift operation and ensure adequate overhead clearance.

Load Descent Observation and Control

Observe load descent; return lift lever to neutral to stop at desired level.

Before Operation Checks (Controls and Steering)

Hydraulic Attachment Control Verification

Check additional control levers for hydraulic attachments before operation.

Horn Operation Test

Press horn button to verify it is operational.

Steering Handwheel Operation and Feel

Rotate steering wheel to check for free travel, looseness, or binding.

Before Operation Checks (Brake and Drive System)

Service Brake Pedal Application

Apply service brakes by pressing the brake pedal firmly.

Parking Brake Release Procedure

Release parking brake by pushing the control lever forward.

Transmission Directional Selection

Select forward or reverse travel using the transmission directional selector.

Before Operation Checks (Driving System)

Smooth Truck Stopping Procedure

Release accelerator, apply brake to bring truck to a smooth stop.

Forward and Reverse Travel Engagement

Engage forward or reverse travel with the transmission directional selector.

Path of Travel Obstruction Check

Ensure the selected path of travel is unobstructed before moving.

Before Operation Checks (Final Steps)

Stopping and Parking Brake Engagement

Stop truck, lower forks, tilt upright, place transmission in neutral, apply parking brake.

Ignition Off, Key Removal, and Wheel Blocking

Securely turn ignition off, remove key, and block drive wheels to prevent roll.

Checklist Completion and Submission

Review, sign, and submit the completed operator's check list to the authority.

Operating Hints

Inching Capability and Controlled Speed

Explanation of the brake pedal's "inching" feature for controlled speed.

Load Approach and Maneuvering Technique

Approach loads slowly and squarely to avoid damage and minimize maneuvering.

Load Centering and Fork Adjustment

Center loads on forks and adjust fork position for proper load engagement.

Operating Hints (Monitoring and Maintenance)

Monitoring Operating Characteristics and Reporting

Be alert for changes in truck operation; report unusual noises or changes.

Maintenance and Repair Personnel Qualifications

All adjustments and repairs must be done by trained and qualified personnel.

Reserve Fuel Supply Operation

How to switch to the reserve fuel supply when the main supply is low.

Operating Hints (Fuel, Oil, and Parking Brake)

Parking Brake Performance and Adjustment

Checking parking brake performance and adjustment criteria for holding power.

Fuel Recommendations

Recommended fuel types and octane ratings for gasoline and LP gas.

Engine Crankcase Oil Viscosity Recommendations

Recommended SAE viscosity numbers for engine crankcase oil based on temperature.

Parking Procedures

Designated Parking Areas and Obstruction Avoidance

Park trucks only in designated areas, avoiding aisles and exits.

Neutral Transmission and Parking Brake Application

Ensure transmission is neutral and parking brake is properly applied.

Fork and Upright Positioning

Lower forks to floor and tilt upright forward until tips rest on the floor.

Parking Procedures (Final Steps)

Ignition Off and Key Removal (Gas)

Turn ignition key to "off" and remove key for gas-powered trucks.

Fuel Supply Shut-Off and Dismounting (LP Gas)

Shut off LP gas fuel supply and safely dismount from the truck.

Drive Wheel Blocking and Key Submission

Block drive wheels and turn ignition key to the designated authority.

Truck Tip-Over Safety

Tip-Over Sequence and Advice Against Jumping

Illustrates tip-over sequence and advises operators not to jump from the truck.

Staying with the Truck for Survival

Staying with the truck during a tip-over increases chances for survival.

Truck Tip-Over Safety (Protective Positioning)

Correct Operator Positioning During Tip-Over

Stay in seat, grip the wheel, and brace feet to protect against impact during a tip-over.

Jump Starting Procedures (Safety Warnings)

Sulfuric Acid Hazard Warning

Warning about corrosive battery acid and first aid for contact.

Short Circuit and Electrical Hazard Warning

Warning about electrical shock and explosion risks from short circuits.

Explosive Gases Hazard Warning

Warning about flammable explosive gases near batteries.

Jump Starting Procedures (Setup and Connections)

Truck Positioning and Safety Checks

Position trucks correctly, ensure cable reach, and prevent trucks from touching.

Pre-Connection Safety Measures

Turn off accessories/ignition, apply parking brake, set transmission to neutral.

Battery Fluid Check and Cable Connection

Check battery fluid if applicable, then connect jumper cables correctly.

Jump Starting Procedures (Starting and Removal)

Grounding Connections for Second Cable

Connect the second cable to the negative terminal of the charged battery and a ground point.

Starting the Discharged Battery Truck

Start the good truck, then attempt to start the truck with the discharged battery.

Jumper Cable Removal Sequence

Remove jumper cables in the reverse order of connection.

Handy Reference

Truck Information Record

Fields to record model, serial number, attachments, weight, and capacity.

Clark C300 40 Specifications

General IconGeneral
BrandClark
ModelC300 40
CategoryForklifts
LanguageEnglish

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