Page 2 of 49
SUBJECT PAGE
1.0 INTRODUCTION 5
1.1 IDENTIFICATION/NAMEPLATE 5
1.2 SAFETY/CAUTION/WARNINGS 6
2.0 INSTALLATION/OPERATION 10
2.1 TYPICAL INSTALLATION 10
2.2 ENGINE STORAGE 11
2.2.1 Storage Less than 1 year 11
2.2.2 Extended Storage Maintenance Procedure 11
2.3 INSTALLATION INSTRUCTIONS 11
2.4 SPECIFIC FLYWHEEL COUPLING ALIGNMENT INSTRUCTIONS 13
2.4.1 Listed Driveshaft 13
2.4.2 Driveshaft 13
2.4.3 Other Coupling Types 15
2.5 STARTING/STOPPING THE ENGINE 15
2.5.1 To Start Engine 15
2.5.1.1 Optional Pneumatic Starting System 17
2.5.2 To Stop Engine 18
2.5.3 Emergency Stop Instructions 18
2.6 WEEKLY TEST 18
3.0 ENGINE SYSTEMS 19
3.1 FUEL SYSTEM 19
3.1.1 Diesel Fuel Specification 19
3.1.2 Bleeding the Fuel System 20
3.1.3 Changing Fuel Filter Cartridge 21
3.1.3.1 Fuel Filters 21
3.1.4 Fuel Tanks 22
3.1.5 Fuel Injection Pump Components 22
3.1.6 Priming Pump Strainer Cleaning 22
3.2 AIR/EXHAUST SYSTEM 22
3.2.1 Ambient Conditions 22
3.2.2 Ventilation 22
3.2.3 Standard Air Cleaner 22
3.2.4 Crankcase Ventilation 24
3.2.4.1 Open Crankcase Ventilation 24
3.2.4.2 Crankcase Ventilation System 24
3.2.5 Exhaust System 25
3.3 LUBRICATION SYSTEM 25
3.3.1 Checking Sump Oil 25
3.3.2 Changing Engine Oil 26