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CleaverBrooks WB - User Manual

CleaverBrooks WB
36 pages
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Table Of Contents
Model
WB
Electric Boilers
Hot Water
Operation and Maintenance Manual
750-136
07/2018

Questions and Answers

  • L
    Laura DavisAug 1, 2025
    What to do if the high pressure/temperature alarm pilot light is on in my CleaverBrooks WB Boiler?
    • J
      Jessica SuttonAug 1, 2025
      If the high pressure/temperature alarm pilot light is on in your CleaverBrooks Boiler, it could be because the pressure or temperature has exceeded the setpoint on either the auto reset limit control or the manual reset limit control. If it’s the auto reset, allow the pressure/temperature to fall below the setpoint. If it’s the manual reset, allow the pressure/temperature to fall and then depress the reset button. If necessary, raise the setting, but do not exceed the design limit or manual reset setting.
  • Y
    yhuffAug 4, 2025
    How to fix a CleaverBrooks Boiler when the pilot switch is on but the pilot light is off?
    • Y
      Yolanda WatersAug 5, 2025
      If the pilot switch is set to 'power on' but the pilot light is off on your CleaverBrooks Boiler, there are several potential causes. First, ensure the main power supply is energized. If that's not the issue, check if the control transformer fuse is blown and replace it after checking for loose connections. The control transformer itself might be inoperative, so inspect wiring and connections, and replace the transformer if needed. Lastly, the pilot light may be burned out; check for loose connections and replace the light.
  • J
    Jennifer CordovaAug 9, 2025
    What to do if the low water alarm pilot light is on in my CleaverBrooks WB Boiler?
    • S
      Steven BlackAug 9, 2025
      If the low water alarm pilot light is on in your CleaverBrooks Boiler, it could be due to several reasons related to the water level or the low water cutoff (LWCO) system. Here's what to check: * **Float-type LWCO:** Ensure the unit has the correct water level and that the LWCO line is at the proper level. Also, verify that the float blocking plug has been removed and perform a blow-down of the float cage. Make sure the switch plate operates freely. * **Probe-type LWCO:** Check for loose connections or improper wiring. Ensure the unit has the correct water level. If the probe or relay is faulty, replace it.
  • S
    Susan HammondAug 13, 2025
    Why don't all the steps energize on my CleaverBrooks WB Boiler?
    • K
      Kimberly JonesAug 13, 2025
      If your CleaverBrooks Boiler steps do not all energize, the step control may be faulty, requiring replacement. Alternatively, the contactor coil could be inoperative; check for loose coil connections and replace the contactor if necessary. Finally, step control relays might be faulty; ensure the relay is tight in the socket and replace it if needed.
  • D
    davisjacksonAug 18, 2025
    What to do if contactors aren't energized on my CleaverBrooks WB Boiler?
    • T
      Thomas BeasleyAug 18, 2025
      If the control power pilot light is on, but the alarm pilot lights are off and the contactors are not energized in your CleaverBrooks Boiler, the alarm pilot lights might be burned out, so replace them. Another cause might be a blown step control fuse, in which case you should replace the fuse. Also, the pressure/temperature control may be improperly wired to the step control; check the wiring against the control literature and the unit wiring diagram.
  • P
    Peter FritzAug 22, 2025
    Why aren't the steps drawing rated current on my CleaverBrooks WB Boiler?
    • Z
      Zachary WilliamsAug 22, 2025
      If the steps on your CleaverBrooks Boiler do not draw the rated current, it could be due to blown branch circuit fuse(s). Check the element(s) for proper ohms and resistance to ground, then replace the fuse(s). Another possible cause is improper element bussing. Verify that the element bussing matches the wiring diagram.
  • T
    Thomas GilmoreAug 27, 2025
    Why are the contactors noisy (chatter) in my CleaverBrooks Boiler?
    • B
      Barbara RobertsAug 27, 2025
      If the contactors on your CleaverBrooks Boiler are noisy (chatter), it could be due to open element(s). Replace any faulty element(s). Alternatively, the contactors may be damp or dirty. In this case, blow out the contactors with compressed air, or remove, disassemble, clean, and then replace the contactor.

Summary

General Description

Introduction and Safety Precautions

Definitions of warning and caution symbols and manual usage guidelines.

Abbreviations and Symbols

Explanation of abbreviations, acronyms, and symbols used in the manual.

Boiler Application and Features

Details the intended uses, capabilities, and standard components of the WB boilers.

Principles of Operation

Explanation of how an electric hot water boiler functions.

Installation Instructions

Receiving and Site Preparation

Procedure for inspecting the boiler upon delivery and selecting an installation location.

Piping and System Connections

Instructions for system piping, expansion tanks, and relief valve discharge.

Electrical Installation Details

Electrical installation considerations, including warnings, checklist, and torque settings.

Pre-Start Preparation

Pre-Startup Inspection

Pre-start checks, including electrical connections, terminals, and potential moisture issues.

Boiler and System Cleaning

Procedure for cleaning the boiler and system using chemical solutions.

Boiler Water Treatment Requirements

Guidelines for water quality parameters and the importance of water treatment.

Operating Instructions

Initial Boiler Startup Procedure

Step-by-step guide for starting up the boiler after installation.

Routine Maintenance Schedule

Routine weekly and quarterly maintenance procedures for the boiler.

Heating Element Replacement

Detailed steps for replacing heating elements in the boiler.

Troubleshooting Guide

Common Problems and Solutions

Guide to diagnosing and resolving common operational issues with the boiler.

Parts and Ordering Information

Ordering Replacement Parts

Information required for ordering replacement parts, including serial number and part details.

CleaverBrooks WB Specifications

General IconGeneral
BrandCleaverBrooks
ModelWB
CategoryBoiler
LanguageEnglish

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