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Clemco 600 User Manual

Clemco 600
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APOLLO SUPPLIED-AIR RESPIRATOR
Helmet Model 600
High Pressure 65 psi to 100 psi
O. M. 23930
© 2011 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
F
ax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
MC FILE NUMBER: 2186-1103
DATE OF ISSUE: November, 2003
REVISION: E, 01/11
NOTICE
This supplied air respirator conforms to all NIOSH
specifications and standards and carries NIOSH
approval. As manufactured, this respirator
complies only with those foreign approvals that
accept NIOSH certification. Specifically, it has not
been manufactured to European
standards
and does not carry the European mark.
Do not proceed with
these instructions until
you have READ the
orange cover of this
MANUAL and YOU
UNDERSTAND its
contents. *
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
*If you are using a Clemco Distributor
Maintenance and Part Guide, refer to
the orange warnings insert preceding
the Index before continuing with the
enclosed instructions.
Electronic files include a Preface
containing the same important
information as the orange cover.
WARNING
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Clemco 600 Specifications

General IconGeneral
BrandClemco
Model600
CategoryRespiratory Product
LanguageEnglish

Summary

Product Overview and Initial Safety

Helmet Model 600 Introduction

APOLLO SUPPLIED-AIR RESPIRATOR Helmet Model 600 High Pressure 65 psi to 100 psi.

Critical Pre-Use Warning

Do not proceed with these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents.

General Operating Procedures and Warnings

General Safety Instructions

Read and follow ALL instructions before using this equipment.

User and Product Suitability

Products described are for knowledgeable, experienced users; no suitability guarantees.

Work Environment Hazard Awareness

Operators MUST consult with their employer about potential hazards in the work environment.

Essential Operator Safety Gear

Blast operators and others working in the vicinity must always wear properly maintained, NIOSH-approved, respiratory protection.

Respirator System Requirements

Breathing Air Quality and Safety

Air supplied to respirator MUST BE AT LEAST GRADE D QUALITY.

Respirator Hose and Connection Integrity

NEVER modify air line connections to accommodate air filter/respirator breathing hose WITHOUT FIRST testing content of the air line.

Blast Machine and Hose Operation

Safe Blast Machine Operation

ALWAYS equip abrasive blast machines with remote controls.

Hose and Coupling Safety Protocols

ALWAYS attach safety cables at ALL air hose AND blast hose coupling connections.

Equipment Maintenance and Support

Essential Maintenance Tasks

ALWAYS shut off compressor and depressurize blast machine BEFORE doing ANY maintenance.

Additional Assistance Resources

Clemco Industries Corp. offers a booklet, Blast-Off 2, developed to educate personnel on abrasive blast equipment function.

Technical and Safety Information Sources

The following associations offer information, materials and videos relating to abrasive blasting and safe operating practices.

Daily Pre-Operation Checks

Pre-Blasting Safety Checklist

Before blasting ALWAYS use the following check list.

Preparation for Use

Helmet Suspension Adjustment

Adjust Helmet Suspension per Section 6.1.

Lens System Preparation

Never use the respirator without a complete lens system in place.

Breathing Tube Assembly Connection

Note the directional flow arrows on the labels at both ends of the breathing tube.

Respirator Hose Assembly

Respirator Hose and Air Line Compatibility

OSHA regulations 29 CFR 1910 and 29 CFR 1926 require that respirator air line couplers be incompatible with air lines for non-respirable use.

Connecting Respirator Hose

Using the 3/8" hose to 3/8" pipe adaptor provided, connect the other end of the respirator hose to a respirable air source.

Carbon Monoxide Monitoring

CMS-3 CO Monitor Installation

Place the transparent mounting strip on the inside of the inner lens, and into the same window gasket groove.

Compressed Air Supply Requirements

Critical Air Quality and Volume

Air supplied to this respirator system is critical to the safety of the user.

Breathing Air Quality Standards

The employer is responsible for ensuring that breathing air shall meet the requirements for Grade D or higher quality.

Breathing Air from Cylinders

Operators must never use or operate breathing-air cylinders, without proper pressure reducing devices, and training on their use.

Air Supply from Compressors

Compressor Air Intake Precautions

The compressor inlet must be located away from all sources of toxic contaminants including carbon monoxide.

Air System Filtration and Maintenance

The compressed-air supply system must be equipped with suitable in-line air-purifying sorbent beds and filters.

Operating Pressure and Hose Lengths

HP respirators operate within the pressure range of 65 and 100 psi.

Respirator Operation Procedures

Emergency Evacuation Warnings

Except for emergency evacuation when the use of the respirator hinders escape, keep the respirator on.

Pre-Operation Inspection and Cleaning

Prior to use, thoroughly inspect and clean the helmet, breathing tube, respirator hose, air-entry ports, and fittings.

Donning the Respirator

Don the respirator in a clean non-hazardous environment, free of contaminants, where the air is safe to breathe.

Positioning Helmet Components

Correct placement of the inner collar is critical for providing the protection for which the respirator is designed.

Helmet Adjustments and Air Control

Helmet Suspension Fitting

The suspension maintains a fixed distance between the head and the helmet. It is critical that the suspension is properly installed.

Air-Control Valve Operation

Clemco's ACV air-control valve allows the user to increase or decrease the volume of breathing-air while wearing the supplied-air respirator.

Maintenance Program Overview

Basic Service and Inspection

A program for maintenance and care of the respirator must be established based on application, working conditions, and hazards involved.

Cleaning and Disinfection Procedures

Cleaning and disinfecting must be done in compliance with OSHA Regulation 29 CFR 1910.134 (h)(1).

Service and Repair Guidelines

Adjustments and repairs must be made only by appropriately-trained persons, and only with genuine Clemco NIOSH-approved parts.

Respirator Storage Instructions

Storage of the respirator must be done in compliance with OSHA Regulation 29 CFR 1910.134 (h)(2).

Detailed Cleaning and Service

Cleaning Outer Cape and Inner Collar

Machine wash in warm water with mild detergent. Dry in a clothes dryer at the lowest temperature setting.

Helmet Assembly Cleaning and Care

The helmet assembly should be wiped clean with a cloth dampened with water and mild detergent.

Respirator Disinfection Methods

Washing the respirator as instructed also disinfects it. Additional disinfecting may be done before and/or after use.

Lens System Replacement Procedures

Fixed Inner Lens: Replaceable lens required by OSHA, must be used with all lens systems.

Lens System Installation and Replacement

Installing Perforated Outer Lenses

For maximum visibility, install only enough lenses to last during a work period, but no more than three.

Replacing the Intermediate Lens

Unlatch and open the window frame, and remove the old lens.

Replacing Rectangular Cover Lens

Open the window frame and remove the old lens.

Inner Lens and Gasket Replacement

Spray a small amount of water or food grade silicone into the gasket grooves will reduce friction and ease installation.

Suspension and Cape Replacement

Inner Lens and Gasket Installation

Place the gasket over the window opening. Align the notch in the gasket with the tab at the bottom of the helmet window opening.

Web Suspension System Replacement

Remove and discard the old suspension by extracting the plastic suspension tabs from the mounting slots in the helmet shell.

Padded Suspension System Replacement

All pads are held in place with strips of adhesive backed, hook and loop fastener material.

Cape and Collar Management

Padded Suspension System Installation

Place the suspension web under the chin strap and then secure the suspension by inserting the plastic tabs into their respective mounts.

Outer Cape Attachment and Removal

Push the release lever on the cape attachment buckle as shown in Figure 7. While pushing the lever, pull the tensioning strip out of the buckle.

Inner Collar Replacement and Fit

The inner collar controls air escape from the helmet and prevents ingress of dust.

Component Replacement and Parts

Window Frame and Latch Replacement

The window frame or latch must be replaced when it becomes difficult to maintain a seal.

Chin Strap and Air-Inlet Fitting Replacement

Replace the chin strap when worn or when it loses its elasticity.

Air Baffle Partition Replacement

Place a new partition into the helmet, with the break to the back and pointing toward the inlet fitting.

Approved Replacement Parts List

Use of any non-Clemco replacements parts may permit ingress of hazardous contaminants.

System Configurations and Accessories

Apollo 600 HP DLX System Options

Apollo 600 HP DLX Supplied-Air Respirator Less Respirator Hose, with:

Alternate Air-Control Device Options

Alternate Air-Control Devices with Belt

Available Respirator Accessories

Hearing protection muffs, Low profile noise reduction muffs for use with web suspension w/sweatband only.

Respirator Replacement Parts Identification

Component Parts Listing

Respirator Replacement Parts, Figure 8