Table of Contents
GENERAL INFORMATION .......................................................................................... 4
SPECIFICATIONS - GENERAL ............................................................................................. 4
OPTIONAL COMPONENTS ................................................................................................. 5
SPECIFICATIONS - TORQUE VALUES ................................................................................. 5
BREAK-IN PROCEDURE .................................................................................................... 6
STARTING PROCEDURE .................................................................................................... 6
MAINTENANCE ........................................................................................................... 7
TIPS ................................................................................................................................. 7
SCHEDULE........................................................................................................................ 8
REPLACING TRANSMISSION / CLUTCH LUBRICANT .......................................................... 9
CHAIN ADJUSTMENT ...................................................................................................... 10
AIR FILTER CLEANING ................................................................................................... 11
FORK MAINTENANCE ..................................................................................................... 11
Fork Air Bleeding ..................................................................................................... 12
Fork Oil Replacement ............................................................................................... 12
IGNITION TIMING ........................................................................................................... 14
CABLE TIES .................................................................................................................... 14
PARTS ........................................................................................................................ 16
PARTS – AIRBOX & INLET SYSTEM ................................................................................ 16
PARTS – BARS AND CONTROLS ...................................................................................... 17
PARTS - CARBURETOR ................................................................................................... 18
PARTS – CLUTCH – MASTER CYLINDER ......................................................................... 19
PARTS – COOLANT SYSTEM ........................................................................................... 20
PARTS – ELECTRICAL SYSTEM ....................................................................................... 21
PARTS – ENGINE CLUTCH .............................................................................................. 22
PARTS – ENGINE – CLUTCH / KICK COVER .................................................................... 23
PARTS – ENGINE – IGNITION SIDE .................................................................................. 24
PARTS – ENGINE – KICK MECHANISM............................................................................ 25
PARTS – ENGINE – SHIFT MECHANISM ........................................................................... 26
PARTS – ENGINE – TOP END .......................................................................................... 27
PARTS – ENGINE – POWER VALVE ................................................................................. 28
PARTS – ENGINE – TRANSMISSION ................................................................................. 29
PARTS – EXHAUST SYSTEM ............................................................................................ 30
PARTS – FORKS & TRIPLE CLAMPS ................................................................................ 31
PARTS – FORK – LEG ASSEMBLY – BRAKE SIDE ............................................................ 32
PARTS – FORK – LEG ASSEMBLY – NON-BRAKE SIDE ................................................... 33
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