Collamat 8600 - Technical Handbook Manual

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Collamat 8600

Technical handbook

5999.545-01G

HM Collamat AG

Bodenmattstrasse 34

CH-4153 Reinach

Switzerland

Phone +41 61 756 28 28

Fax +41 61 756 29 29

contact@collamat.ch

www.collamat.ch

Main Page

Table of Contents2
Safety Advices5
Important Warnings5
Danger Indications5
Symbol Descriptions6
Introduction7
General Informations7
The Monitor7
The Firmware8
The Dispenser8
The Collamat 8600 Labeller9
Prevention of Accidents9
Noise Suppression9
Mechanical Stability9
Assemblies10
Mechanical Adjustments11
Traction Unit11
Threading the Label Web11
Adjustment of Rewinder Coupling Force11
Readjustment of Paper Brake12
Longitudinal Adjustment on the Module Rail12
Flap Adapter13
Inclination Adjustment of Flap Adapter13
Adjustment of the Pressure Roller of the Flap Adapter13
Adjustment of the Optival Label Scanner14
Adjustment of the Mechanical Label Scanner15
The Monitor C860016
Construction16
The Control Panel17
Construction18
Hardware18
Firmware Memory IC6, EPROM 128 Kbytes19
The LCD-Display19
Adjusting the Contrast19
Exchanging a Defective LCD19
The Backpanel20
The Mains Filter Board21
Exchange of the Mains Filter Board21
The Interfaceboard22
The Power Supply22
Fuses23
Exchange of the Interfaceboard24
Terminals and Connectors24
Particulars24
The Motor Driver25
Settings25
Status Indicators25
Exchange of the Motordriver26
Traction Unit C860026
Control Signals for External Units27
Feed27
Ready27
Signals and Connector Pin Assignments28
Inputs28
Photocoupler Inputs28
Comparator Inputs29
Functional Description of the Inputs29
Goods Scanner GSC1 and GSC2 (Good Scanner)29
Goods Scanner GSC330
Control Input NSTPI (Nonstop In)30
Control Input STOP30
LSC (Label Scanner)31
TUNIT (Traction UNIT)31
Ready31
LLO (Label Low)31
Outputs31
Isolated Outputs31
Open-Collector Outputs32
Functional Description of the Outputs33
Mode Indicator RUN33
Warning Signal NOK (Not OK)33
Error Signal ERROR33
Connection of a Signalisation to the Monitor33
Signal FEED, IFEED34
Steppermotor Clock CLOCK34
Control Output NSTPO (Nonstop Out)34
Connector Layouts of the Monitor C860035
Connector X3, DISPENSER35
Connector X7, CONTROL SIGNALS36
Connector Layouts Traction Unit C860037
Connector X101, X102 BUS37
Connection Diagram38
How to Connect a Goods Scanner39
Goods Scanners40
Speed Measuring CS IR Goods Scanner40
NPN Reflexscanner, Lightbeam Scanner40
Optical Label Scanner40
Signalcable Connection41
Adapter with Magnet42
Flatprinter Board43
Nonstop Labelling44
Proceeding44
Setting up of the Nonstop Mode45
Speed Measuring46
Incremental Encoder46
Measuring Goods Scanner47
Motor and Motorcable48
Motorcable48
Connection of the Motorcable48
Control of External Devices49
Control of a Hotstamp with the IFEED Signal49
Monitortest with a Diagnostic Connector50
Cabling and Setting up50
Cabling51
Setting up51
Password52
By Keyboard52
By Keyswitch52
Fuses53
Glossary53
Short Cuts53
Signals53
Terms54
Technical Data55
Dimensions - Systemdesign58
Troubleshooting60
Trouble Shooting Checklist65

Collamat 8600 - Technical Handbook Manual

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