Collamat S Series - User Manual

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Technical Handbook

Collamat S Series

Doc. ID: TH-CO-S-EN

Release: V1.15/11/2013

The German-language version of this Technical Handbook is the only

official original version. Any Technical Handbook translated into other

languages (or excerpts of it) are only references to this original

version.

Read the Technical Handbook before performing any work on the machine!

Main Page

Table of Contents3
General6
Information about the Technical Handbook6
Technology7
Software/Firmware7
The Traction Unit8
Components9
Front View9
Rear View10
Front View Traction Unit11
Assembly Examples12
General Information's to IP54 Version14
Components15
Construction15
Electronics - Control Unit17
Details for the Main Control Unit20
Changing the Main Control Unit23
FIRMWARE Versions24
The Side Connection Plate "SIGNALS25
The „GSC" M8-Plug27
The „PLC" M8-Plug27
The „TACHO" M12-Plug27
Operator Panel28
The NDC06 Motor Controller (MC)30
Changing the MC30
Settings for the MC31
Status LED for the MC32
Jumpers, LED, DIP and Plugs of the MC32
Feed33
Controlling External Devices34
Incremental Encoder (Optional)37
Speed Measurement37
Hardware Data for the Incremental Encoder38
Etikettierung - Theorie40
Electrical Rewinder44
Short Description44
Status Leds on the MC45
Electrical Connections45
Voltage Supply47
Mechanics47
Non-Stop Labeling48
Short Description48
Assembly49
Setup50
Nonstop Control-Table51
Nonstop Cabeling52
Inputs + Outputs53
Inputs + Outputs (Electronic)53
Inputs53
Label Sensor - Inputs56
Outputs58
Inputs + Outputs (Description)61
Input Details61
Output Details64
Maintenance66
Safety66
Maintenance Schedule68
Cleaning69
Faults, Repair and Maintenance Work70
Safety70
Restarting after Remediation of Faults72
Table of Faults73
Performing Maintenance and Repair Work74
Replacing the Pressure Roller75
Changing the Traction Cylinder76
Setting the Belt Tension (Traction)77
Changing the Timing Belt (Traction)78
Changing the OOL Spring78
Changing the Drive Motor (Traction)79
Ligth Tube / Sender Board Replacement80
Adjusting the Rewinder Pendulum (RW Active + Passive)81
Setting the Belt Tension (RW Passive)82
Changing the Timing Belt (RW Passive)83
Adjusting the Friction Clutch (RW Passive)84
Reconditioning the Clutch Disks (RW Passive)85
Setting the Belt Tension (RW Active)86
Changing the Drive Belt (RW Active)86
Changing the Rewinder Board (RW Active)87
Replacing Rewinder-Sensor-Board Ersetzen (RW Activ)88
Changing the Rewinder Motor (RW Active)89
Replacing the Mainboard (HMC0601)90
Replacing the Master Controller (RCM4010)90
Firmware Update - Master-Controller (RCM4010)91
Firmware Update - Slave-Controller (Dspic)92
Details to Menu - Service - Read PIC Reg 0-6396
Details to Menu - Service - Inputs99
Details to Menu - Service - Read Outputs100
Details to Menu - Service - Set Outputs101
Directions to Naming of Inputs/Outputs101
Index102
Index of Documents in the Appendix103

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Collamat S Series Specifications

General

Brand	Collamat
Model	S Series
Category	Label Maker
Language	English

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