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COMPTROL 36 User Manual

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MODEL 36, TYPE B & C
SINGLE RANGE TENSIONCELLS
INSTRUCTION MANUAL A-279
1
Copyright 2023 - Revised Comptrol All Rights Reserved
PART I - DESCRIPTION
I-A GENERAL INFORMATION
Comptrol Series 36 Type B and C Tensioncells are
force transducers especially designed to measure and
control web tension on continuous strip processing lines.
They are normally installed in matched pairs at each end
of a measuring roll. (See Figure 1 & 2)
A Tensioncell consists of a unique combination of two
integral systems (one mechanical, the other electrical)
for converting the mechanical force of strip tension into
an electrical signal which is directly proportional to the
strip tension.
Type B
Type "B" Tensioncells are designed for use in NON-
ROTATING shaft installations. A self-aligning shaft clamp
assures proper alignment of the measuring roll when the
Tensioncells are bolted to the frame of the machine. Type
"B" cells are supplied in matched pairs, one to be mounted at
each end of the measuring roll. Note that the cell marked
"W2" is a mirror image of "W1". "W2" allows for thermal
expansion of the shaft. (See Figure 1)
Type C
Type "C" Tensioncells are intended for ROTATING shaft
installations. They are supplied with self-aligning ball
bearings to assure positive alignment of the measuring
roll. Type "C" Tensioncells are supplied in matched
pairs, one to be mounted at each end of the tension
measuring roll. Note that the cell marked 'W2" is a mirror
image of "W1". The "W2" cell allows for thermal
expansion of the rotating shaft. (See Figure 2)
I-B THE MECHANICAL SYSTEM
The mechanical system consists of a Patented "C-
Flexure Pivot Assembly" which incorporates a mounting
Base Block, frictionless elastic pivot (or hinge), and Load
Plate. (See Figure 3.) When a mechanical force is
applied to the Load Plate the pivot permits its deflection
toward or away from the Base Block. ·
(Continued on next page)
Table of Contents
General
Information……………………….... 1
Installation
and Operation-……………........
4
Adjustments…………………………........ 6
Troubleshooting…………………......…….7
Dimension
Drawing................................... 8
How
To Order....................................................
10
Application Review.................................11
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COMPTROL 36 Specifications

General IconGeneral
BrandCOMPTROL
Model36
CategoryIndustrial Equipment
LanguageEnglish

Summary

I-B THE MECHANICAL SYSTEM

C-Flexure Pivot Assembly

Explains the core mechanical components, including the C-Flexure Pivot Assembly.

I-C THE ELECTRICAL SYSTEM

LVDT System Overview

Focuses on the LVDT system and its signal output for measuring tension.

TYPE "K" DC LVDT Specifications

Describes the components and electrical specifications of the Type 'K' DC LVDT.

I-E DESCRIPTION OF OPERATION

PART II - INSTALLATION AND OPERATION

II-D MECHANICAL INSTALLATION

Details the physical mounting process of Tensioncells to machine frames or base assemblies.

II-E MECHANICAL ALIGNMENT

II-F ELECTRICAL INSTALLATION

Wiring Procedure

Describes how to connect the LVDT signal cables to the control panel.

II-G ELECTRICAL ZERO ADJUSTMENT

Zeroing Procedure

Explains how to set the zero point for the Tensioncells with no tension applied.

II-H FULL LOAD ADJUSTMENT

Full Load Test

Details the procedure for testing Tensioncells at full load using a weight and rope.

DIMENSION DRAWING

HOW TO ORDER TENSIONCELLS AND CONTROLS

APPLICATION REVIEW FORM