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COOLIUS Y10 User Manual

COOLIUS Y10
41 pages
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Doc.No.: 22082-Rev.03.02
Original operating instructions
Operating manual
Y10
A/C service-units for refrigerant R1234yf

Table of Contents

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COOLIUS Y10 Specifications

General IconGeneral
BrandCOOLIUS
ModelY10
CategoryService Equipment
LanguageEnglish

Summary

Important Notes on Operating Instructions

Disclaimer

Legal disclaimer regarding manual accuracy and manufacturer liability.

Refrigerant Information

Refrigerant Safety Classification

Details on R1234yf classification, safety group, and flammability.

Refrigerant Hazard Identification

Hazardous properties and statements of the refrigerant per regulations.

Refrigerant Precautions

Essential precautionary statements for safe refrigerant handling.

Symbols and Warnings

Safety Alert Symbol Meaning

Explanation of the primary safety alert symbol and its implications.

Operation Warning Symbol

Warning symbol indicating the need to read the manual before operation.

Intended Use and User Qualifications

Qualified Personnel Requirement

Requirement for qualified personnel with refrigeration knowledge to use the machine.

Important Safety Instructions

General Safety Rules for Operation

Core safety rules for machine operation, handling, and user responsibility.

Refrigerant Handling Guidelines

Precautions for storing, recycling, and handling refrigerants safely.

Safety Devices

Safety Device Tampering Warning

Warning against modifying or tampering with the machine's safety devices.

Non-Condensable Gas Discharge

Gas Discharge Safety Warning

Warning about potential injury from escaping high-pressure gases.

Ventilation Safety System

Ventilation System Monitoring

Importance of monitoring and maintaining the ventilation system's efficiency.

Work Environment Requirements

Environmental Operating Conditions

Specifies acceptable altitude, temperature, and humidity for operation.

Machine Usage and Description

Unpacking and Component Check

Steps for unpacking the machine and verifying its components.

Control Panel Overview

Detailed explanation of buttons, display, and indicators on the control panel.

Machine Components Overview

Front and Rear Machine Views

Identification of key components visible from the front and rear of the machine.

Left and Right Machine Views

Identification of key components visible from the left and right sides of the machine.

Machine Handling

Safe Transport and Movement

Guidelines for moving the machine, considering its center of gravity and wheels.

Machine Power Control

Starting and Stopping the Machine

Correct procedures for turning the machine on and off, and important warnings.

Preparation and Settings

Initial Machine Startup Procedure

Steps for the first-time power-on, language selection, and demo mode.

Machine Activation Process

Guide to activating the machine and obtaining an unlock code.

Printer Operations

Using the Built-in Printer

Instructions for printing vehicle data and service reports.

Service Report Download

Downloading Service Data via USB

Procedure for downloading service data to a USB stick, including password entry.

Program Selection

Navigating Program Menus

How to select programs and overview of available menu options.

Machine Settings

Configuring Machine Parameters

Setting up recovery data, leak tests, fresh oil, and UV dye options.

Time and Date Settings

Setting System Clock

Instructions to set the machine's current time and date.

Unlock Code Management

Obtaining and Using Unlock Codes

Information on how to get unlock codes for specific functions.

Company Data Entry

Inputting Workshop Information

Procedure for entering company name, address, and contact details.

Maintenance Notifications

Responding to Maintenance Alerts

Actions for "Maintenance Expired" or "Maintenance Soon" messages.

Error Message Reference

Common Error Code Explanations

Descriptions and potential causes for various error messages.

Internal Vessel Refrigerant Charging

Adding Refrigerant to Internal Vessel

Step-by-step guide for charging refrigerant into the machine's vessel.

Programs

New Oil Bottle Change Procedure

Instructions for replacing the compressor oil bottle and flushing lines.

Fast Service Mode

Fast Service Program Options

Overview of available sub-programs within the Fast Service mode.

Full Service Operation

Executing the Full Service Cycle

Detailed process for a complete A/C service, including recovery, vacuum, and charge.

A/C Vehicle Database

Searching Vehicle Data

How to search the database for car brands, models, and versions.

Owner Database

Creating Custom Vehicle Records

Guide to creating and saving new vehicle data in the owner database.

Selecting Saved Vehicles

Choosing from Owner Database

How to select and utilize previously saved vehicle entries.

Modifying and Deleting Entries

Managing Owner Database Entries

Instructions for editing or removing saved vehicle records.

Open Program Function

Selecting Program Sequences

How to choose and run combined program sequences.

Recovery Process Details

Specific steps and settings for the refrigerant recovery operation.

Vacuum Process

Performing System Vacuum

Guide to setting vacuum time and leak test duration.

A/C System Charge

Charging Refrigerant and Oil

Steps for charging the A/C system with refrigerant and oil.

A/C Pressure Test

Conducting Pressure Tests

Procedure for testing A/C system pressures without recovering refrigerant.

A/C Flushing (Unlock Code Required)

Activating and Running A/C Flushing

Steps to activate flushing and set the number of passes.

Maintenance and Service

Authorized Maintenance Warning

Warning that maintenance must be performed by authorized service centers.

Viewing Operation History

How to access and review the machine's operational history logs.

Next Service Check

Determining Next Service Interval

Checking when the next scheduled maintenance is due.

Counter Reset (Unlock Code Required)

Resetting Maintenance Counters

Procedure for resetting service counters using an unlock code.

Filter Replacement

Replacing the Machine's Filter

Detailed steps for safely replacing the filter element.

Vacuum Pump Oil Replacement

Changing Vacuum Pump Oil

Instructions for draining and refilling the vacuum pump oil.

Refrigerant Usage Reports

Generating Monthly Reports

How to print reports on refrigerant usage and totals.

Scale Calibration

Resetting the Weighing Scale

Procedure to reset the scale for accuracy or transport locking.

Technical Specifications

Machine Feature Summary

Comprehensive list of technical features, power, pressure, and configuration.

Disposal Procedures

Long-Term Storage Guidelines

Recommendations for storing the machine safely for extended periods.

Disposal of Used Fluids

Proper methods for disposing of used oils and lubricants.

Packaging Material Disposal

Guidance on recycling and disposing of packaging components.

Scrapping the Machine

Environmentally responsible procedures for decommissioning the unit.

Contact and Support

Technical Assistance and Service Contact

Contact information for technical support, service partners, and manufacturer.

Online Service Portal Access

Information on using the COOLIUS-AC.COM website for activation and help.

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