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Cornelius IntelliCarb Cold Beverage Dispenser User Manual

Cornelius IntelliCarb Cold Beverage Dispenser
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INTELLICARB
Training Manual
Release Date: April 29, 2004
Publication Number: TP01071
Revision Date: NA
Revision: A
Visit the IMI Cornelius web site at www.cornelius.com
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Table of Contents

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Cornelius IntelliCarb Cold Beverage Dispenser Specifications

General IconGeneral
CategoryBeverage Dispenser
ManufacturerCornelius
ModelIntelliCarb
TypeCold Beverage Dispenser
CapacityVaries by configuration
Power ConsumptionVaries by model
DimensionsVaries by model
WeightVaries by model
MaterialStainless Steel, Plastic
CertificationsNSF, UL
Number of Flavors6-12 (depending on configuration)
Number of Valves6-12 (depending on configuration)

Summary

INTRODUCTION

THEORY OF OPERATION

Explains how the IntelliCarb system uses pre-chilled water and CO2 for carbonation.

SPECIFICATIONS

INSTALLATION

POST-MIX VALVE SECTION

ADJUSTING FLOW RATES

CALCULATING FLOW RATES

Methodology for calculating water and syrup flow rates based on desired ratios.

SETTING RATIOS

SHURFLOW INSTALLATION

START-UP PROCEDURE

Steps for properly starting up and configuring SHURflo pumps and systems.

PLUMBING LAYOUT

CARBONATOR WIRING DIAGRAM

WIRING DIAGRAM 1XX (120V)

SCHEMATIC 1XX

WIRING DIAGRAM 2XX (120V MODEL)

WIRING DIAGRAM 2XX (220/240V MODELS)

SCHEMATIC 300 (220/240V MODELS)

WIRING DIAGRAM 300 (220/240V MODELS)

SCHEMATIC 300 (120V MODELS)

TROUBLESHOOTING

SHURFLOW TROUBLESHOOTING

Diagnosing issues with SHURflo pumps, focusing on pumping capability.

PUMP TROUBLESHOOTING

DISPENSER TROUBLESHOOTING

VALVE TROUBLESHOOTING

EXCESS FOAM

Troubleshooting flowchart for identifying and resolving excess foam in dispensed beverages.

OFF TASTE

VALVE STUCK OPEN

NO PRODUCT

CARBONATOR TROUBLESHOOTING

SOLID STATE CARBONATOR LEVEL CONTROL

Description and testing of the solid state carbonator level control system.

TEST SOLID STATE LEVEL CONTROL

Procedure for testing the carbonator's solid state level control functionality.

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