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IDC 255
Cornelius IDC 255 Service Manual
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IDC 255 PR
OGATE DRIVE THRU
Service Manual
Release Date: J
une 27, 2006
Publication Number: 621057
419SER
Revision Date: A
ugust 27, 2013
Revision: E
Visit the IMI Cornelius web site at
www
.cornelius.com
f
or all your Literature ne
eds.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Instructions
5
Read and Follow ALL Safety Instructions
5
Safety Overview
5
Recognition
5
Different Types of Alerts
5
Safety Tips
5
Qualified Service Personnel
5
Safety Precautions
6
Shipping and Storage
6
CO2 (Carbon Dioxide) Warning
6
Mounting in or on a Counter
6
Unit Specification
7
Description
7
Valve Configurations
7
Specification
7
Progate 2 Features
8
Progate Portion Ice Control Features
8
Lid Dispenser
8
Straw Holder
8
Lid Holder Compatibility
8
Small Lid Template
9
Medium Lid Template
10
Large Lid Template
11
Lid Dispenser Maintenance
12
Progate 2 Control Box Operation
12
Portion Control Box Functions
12
Programming (Changing) the Ice Portion
13
Agitation Time
13
Programming (Changing) the Agitation Time
14
Ice Portion Bar
15
Diagrams
16
Cold Plate
16
Intelli Valves and 1 Variety Valve
16
Intelli Valves or 8 UFB-1 Valves
17
E - Board off Cycle Agitation Adjustments
18
Electrical Schematic
19
Main Electrical Box Assembly
20
Interconnect Schematic
21
Cleaning and Maintenance Instructions
22
Daily Cleaning
22
Daily Maintenance
22
Weekly Cleaning: (in Addition to Daily Procedures)
22
Monthly Cleaning: (in Addition to Daily and Weekly Procedures)
22
Yearly Maintenance
23
Lid Dispenser Cleaning
23
Ice Chute Cleaning
23
Removing and Reinstalling the Ice Chute
23
Cleaning Interior Surfaces (Monthly Cleaning)
23
Cold Plate (Yearly Maintenance)
24
Dispensing Valves: (Daily Cleaning)
24
Product Tubing (Monthly Cleaning)
24
Sanitize Pre-MIX and Post-MIX Tank System
24
Sanitize Syrup Lines, B-I-B Systems
25
Replenishing CO2 Supply (as Required)
25
Service
26
Merchandiser Removal
26
Control Box Removal
27
Main Electrical Box Access
27
Ice Chute Removal
28
Diagnostics Guide for the Main Control Board
29
Motor Removal
29
Troubleshooting
31
Power Light off
31
No Ice Dispense in Manual Mode
32
No Ice Dispense in Automatic Mode
33
Beverage Not Dispensing
34
Flat Drinks
35
No Carbonated Water
36
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Cornelius IDC 255 Specifications
General
Manufacturer
Cornelius
Category
Beverage Dispenser
Model
IDC 255
Material
Stainless Steel
Faucet Type
Lever
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