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Cornelius CB1522 - User Manual

Cornelius CB1522
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INTELLICARB ICE COOLED DISPENSER
INSTALLATION MANUAL
Release Date: January 29, 2003
Publication Number: 630460204INS
Revision Date: May 05, 2017
Revision: K
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

Questions and Answers

  • M
    Melissa MyersAug 15, 2025
    What to do if dispensed product from Cornelius Ice Maker comes out of dispensing valve clear but foams in cup or glass?
    • B
      Brandon MartinAug 15, 2025
      If the dispensed product from your Cornelius Ice Maker comes out clear but foams in the cup or glass, there might be an oil film or soap scum present, so use a clean cup or glass. Sub-cooled ice can also cause this issue, so avoid using ice directly from the freezer; allow it to become "wet" first. If the syrup is over-carbonated, remove the syrup tanks' quick disconnects, relieve tank CO pressure, shake the tank vigorously, and repeat as needed to remove the over-carbonation. Lastly, check for warm product due to lack of ice, bridged ice, or a plugged drain; replenish ice, break up ice to eliminate bridging, and unplug the drain.
  • J
    jwallaceAug 18, 2025
    Why is carbonation poor in my Cornelius Ice Maker?
    • T
      Tim ThompsonAug 19, 2025
      If you're experiencing poor carbonation with your Cornelius Ice Maker, several factors could be the cause. A flooded carbonator can be the reason; refer to the section on 'PUMP MOTOR WILL NOT RUN' for troubleshooting. High water temperature can also affect carbonation, so lower the water inlet temperature. Check for oil in the water supply and replace any pipe thread compound with Teflon tape. If the supply water contains too much air, install an open tank with a float to control the water level. Also, consider using quality cups and ensuring all glassware is clean. Excessive foam, flat drinks, CO contamination, or a bad check valve can also contribute to poor carbonation.
  • S
    Susan SpencerAug 21, 2025
    Why is my Cornelius Ice Maker dispensing only carbonated water?
    • E
      Eric SandovalAug 21, 2025
      If your Cornelius Ice Maker is dispensing only carbonated water, first ensure that the quick disconnects on the syrup tanks are securely attached. Next, check if you are out of syrup and replenish the supply if necessary. Verify that the B-I-B connectors are properly connected. Also, make sure the syrup secondary CO regulator is correctly adjusted. An inoperable dispensing valve or a dispensing valve syrup flow regulator that isn't properly adjusted could also be the cause. Finally, check for any restrictions in the dispensing valve syrup flow regulator, syrup tank quick disconnect, or syrup lines, and sanitize the syrup system if needed.
  • L
    Laura MorganAug 25, 2025
    Why won't the pump motor run on my Cornelius Ice Maker?
    • C
      Crystal ClaytonAug 25, 2025
      If your Cornelius Ice Maker pump motor won't run, it could be due to a locked pump rotor caused by dirt or pipe compound in the pump. Remove and check for free rotation or replace the pump. Also, check the CO supply, single check valve, liquid level control, or probe. Another cause could be a flooded carbonator, which occurs when the main water supply pressure is higher than the CO pressure. If the water supply pressure is within 20 PSI of the CO pressure, install a water pressure regulator. Lastly, check the electrical supply and connections to ensure there is power.
  • J
    Jessica SmithAug 27, 2025
    Why is my Cornelius Ice Maker only dispensing syrup?
    • L
      Lisa WilliamsAug 28, 2025
      If your Cornelius Ice Maker is dispensing only syrup, check if the plain water inlet supply line shut-off valve is closed and open it. Also, ensure that the carbonator power cord is plugged into the electrical outlet.
  • R
    Rachel ShawAug 30, 2025
    What to do if dispensed product carbonation is too low in Cornelius Ice Maker?
    • J
      Johnny SmithAug 31, 2025
      If the dispensed product from your Cornelius Ice Maker has carbonation that is too low, vent air out of the carbonator tank through the relief valve and actuate the dispensing valve carbonated water lever to make the carbonator pump cycle on. If there is water, oil, or dirt in the CO supply, remove the contaminated CO and clean the CO system (lines, regulators, etc.) using a clean CO supply.
  • M
    mccormickcatherineSep 2, 2025
    Why does the pump run continuously on my Cornelius Ice Maker?
    • S
      shannonorozcoSep 2, 2025
      If your Cornelius Ice Maker pump runs continuously, check the water filter and pump inlet strainer and clean them. The water inlet check valve may be plugged, so remove, clean, or replace the rubber O-rings. To test for pump efficiency, disconnect the discharge line from the pump, connect a 300-pound gauge and hand shut-off valve to the pump discharge, start the pump, bleed off any air, close the hand valve, and observe the pressure. Also, check the pump capacity to ensure the combined flow rate from the dispensing valves does not exceed the pump's stated GPH.
  • B
    Benjamin CostaSep 5, 2025
    Why is the pump on my Cornelius Ice Maker noisy?
    • L
      Latasha OrrSep 5, 2025
      If you have a noisy pump in your Cornelius Ice Maker, it could be due to bad motor bearings or a worn pump shaft, in which case you should repair or replace the motor. Another cause could be the failure of the Triac on the liquid level control, so repair or replace the liquid level control. Insufficient water supply can also cause noise, so check that the water supply is on and inspect for a clogged water filter, ruptured tank, or bad double check valve.
  • A
    Adam SanchezSep 9, 2025
    What to do if no product is dispensed from one dispensing valve on Cornelius Ice Maker?
    • K
      Karen MaynardSep 9, 2025
      If no product is dispensed from one dispensing valve of your Cornelius Ice Maker, repair or connect the wiring. If the dispensing valve solenoid coil is inoperative, replace the solenoid coil. If the dispensing valve micro switch is inoperative, replace the micro switch.
  • E
    Eduardo PerezSep 12, 2025
    What causes off-taste or odor in drinks from Cornelius Ice Maker?
    • P
      Pamela McdonaldSep 12, 2025
      If the drink from your Cornelius Ice Maker has an off-taste or odor due to water contamination, replace the O-rings in the double check valve or replace the entire double check valve. Remove any excess pipe compound from the pipe joints and clean them, then use Teflon pipe thread tape. Replace any brass or copper soda water and beverage lines with stainless steel or beverage-grade plastic. Install a water filter to reduce high chlorine levels (above 1.5 ppm), using a type that doesn't remove all chlorine. Replace the tank if there is tank corrosion and check that the CO is beverage grade to avoid contamination.

Summary

SAFETY INSTRUCTIONS

Qualified Service Personnel

Specifies who should service the unit.

CO2 (Carbon Dioxide) Warning

Hazards and precautions related to CO2.

SYSTEM OVERVIEW

SPECIFICATIONS

INSTALLATION

Installation Requirements

Lists prerequisites for installing the unit.

Installation Procedure

Step-by-step guide for installing the dispenser.

CLEANING AND MAINTENANCE INSTRUCTIONS

Preparing for Operation

Adjust Water-To-Syrup Ratio

How to set the correct water-to-syrup ratio.

IntelliCarb Back Room Plumbing and Settings

Removal and Installation of Carbonator

Carbonator Removal

Step-by-step guide to remove the carbonator.

Carbonator Installation

Step-by-step guide to install the carbonator.

CB1522, CB2323, CB3023 Manifold Parts Breakdown

TROUBLESHOOTING

Dispensed product carbonation too low

Troubleshooting low carbonation issues.

No product dispensed from one dispensing valve

Troubleshooting issues with a single valve not dispensing.

Only carbonated water dispensed.

Troubleshooting when only carbonated water is dispensed.

Only syrup dispensed

Troubleshooting when only syrup is dispensed.

Pump motor will not run

Troubleshooting for pump motor failure.

Poor Carbonation

Troubleshooting poor carbonation issues.

Drink has off-taste or odor (water contamination)

Troubleshooting taste/odor issues from water contamination.

Cornelius CB1522 Specifications

General IconGeneral
ManufacturerCornelius
ModelCB1522
CategoryBeverage Dispenser
Weight165 lbs
MaterialStainless Steel
Power Supply115V
Voltage115V

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