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Cornelius IDC 255 Service Manual

Cornelius IDC 255
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IDC 255 PROGATE DRIVE THRU
Service Manual
Release Date: June 27, 2006
Publication Number: 621057419SER
Revision Date: August 27, 2013
Revision: E
Visit the IMI Cornelius web site at
www.cornelius.com for all your Literature needs.

Table of Contents

Other manuals for Cornelius IDC 255

Questions and Answers:

Cornelius IDC 255 Specifications

General IconGeneral
ManufacturerCornelius
CategoryBeverage Dispenser
ModelIDC 255
MaterialStainless Steel
Faucet TypeLever

Summary

SAFETY INSTRUCTIONS

Safety Overview

General safety information and reading of all instructions.

Recognition of Safety Alerts

Understanding safety alert symbols and their meanings.

Types of Safety Alerts

Explanation of DANGER, WARNING, and CAUTION alert levels.

General Safety Tips

Guidance on safe operation, maintenance, and handling.

Qualified Service Personnel Requirements

Requirement for trained technicians for servicing the unit.

SAFETY PRECAUTIONS

Shipping and Storage Safety

Guidelines for safe handling during shipping and storage.

CO2 (CARBON DIOXIDE) WARNING

Hazards associated with CO2 leaks and necessary precautions.

Mounting Requirements

Weight support requirements for counter mounting.

UNIT SPECIFICATION

Unit Description

Overview of the Ice Drink Cornelius (IDC) series dispensers.

Valve Configurations

Details on different valve setups for the IDC 255 unit.

Technical Specifications

Key technical specifications including weight, dimensions, and electrical.

PROGATE 2 FEATURES

Progate Portion Ice Control

Features for programmable ice dispense sizes and modes.

Lid Dispenser Information

Details on lid dispenser locations and types.

Straw Holder Capacity

Capacity and type of straws the holder accommodates.

Lid Holder Compatibility

Guide to checking cup lid compatibility with dispensers.

PROGATE 2 CONTROL BOX OPERATION

Portion Control Box Functions Overview

Details on dispensing programmed ice portions and manual mode.

Programming Ice Portions

Procedure for changing ice dispense sizes.

Agitation Time Configuration

Adjusting agitator run time based on dispense time and ratio.

Ice Portion Bar Explanation

Visual guide to understanding programmed ice dispense amounts.

DIAGRAMS

Cold Plate Diagrams

Diagrams for cold plate beverage assembly configurations.

E – BOARD OFF CYCLE AGITATION ADJUSTMENTS

Recommended Agitation Settings

Table of settings for various ice types and modes.

ELECTRICAL SCHEMATIC

MAIN ELECTRICAL BOX ASSEMBLY

INTERCONNECT SCHEMATIC

CLEANING AND MAINTENANCE INSTRUCTIONS

Daily Cleaning Procedures

Steps for daily cleaning of unit components.

Daily Maintenance Checks

Routine checks for product quality and system status.

Weekly Cleaning Tasks

Additional cleaning procedures performed on a weekly basis.

Monthly Cleaning Tasks

Procedures for monthly cleaning of syrup lines and hopper.

Yearly Maintenance

Lid Dispenser Cleaning

Ice Chute Cleaning

Removing and Reinstalling Ice Chute

Procedure for removing and reinstalling the ice chute assembly.

Cleaning Interior Surfaces (Monthly)

Cold Plate Yearly Maintenance

Dispensing Valves Daily Cleaning

Product Tubing Monthly Cleaning

Sanitize Tank Systems

Steps to sanitize pre-mix and post-mix tank systems.

Sanitize Syrup Lines, B-I-B Systems

Replenishing CO2 Supply

SERVICE

Merchandiser Removal

Steps to remove the merchandiser from the unit.

CONTROL BOX REMOVAL

MAIN ELECTRICAL BOX ACCESS

ICE CHUTE REMOVAL

MOTOR REMOVAL

DIAGNOSTICS GUIDE FOR THE MAIN CONTROL BOARD

TROUBLESHOOTING

Power Light Off

Diagnostic steps for when the unit's power light is off.

NO ICE DISPENSE IN MANUAL MODE

NO ICE DISPENSE IN AUTOMATIC MODE

BEVERAGE NOT DISPENSING

FLAT DRINKS

NO CARBONATED WATER

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