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Cornelius IDC 255 - Cold Plate Yearly Maintenance; Dispensing Valves Daily Cleaning; Product Tubing Monthly Cleaning; Sanitize Tank Systems

Cornelius IDC 255
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IDC 255 Progate Drive Thru Service Manual
Publication Number: 621057419SER - 20 - © 2006-2013, IMI Cornelius Inc.
5. Remove merchandiser and ice chute cover from the unit.
6. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket, and cover with soap solution
a
nd rinse thoroughly to remove all traces of detergent.
7. Re-assemble ice chute assembly.
8. Using a mechanical spray bottle filled with sanitizing solution, sp
ray the inside of the ice chute. Allow to air dry.
9. Reinstall the merchandiser.
Cold Plate (Yearly Maintenance)
1. Remove splash panel.
2. Remove or move the plastic cold plate cover to expose the cold plate.
3. Locate and remove any debris from the drain trough. Check that the drain holes are not clogged.
4. Pour small amount of soap solution through cold plate openings in hopper.
5. Using a cloth, wash down the surfaces of the col
d plate and plastic cover with soap solution.
6. Install and properly position the access covers on the cold plate.
7. Install the splash panel in the reverse order it was removed.
8. Rinse cold plate surface by pouring potable water through hopper openings.
Dispensing Valves: (Daily Cleaning)
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit.
Product Tubing (Monthly Cleaning)
IMPORTANT: Only trained and qualified persons should perform these cleaning and sanitizing pro-
cedures.
Sanitize Pre-Mix And Post–Mix Tank System
1. Remove all the quick disconnects from all the tanks
. Fill a suitable pail or bucket with soap solution.
2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle
b
rush. (Do not use a wire brush). Rinse with clean water.
3. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects and allow to air dry.
4. Using a clean, empty tank, prepare five (5) gallons of t
he sanitizing solution. Rinse the tank disconnects
with approximately 9 oz. of the
sanitizing solution. Close the tank.
5. Prepare cleaning tank by f
illing clean five (5) gallon tank with a mixture of mild detergent and potable water
(120
o
F).
6. Connect a gas disconnect to the tank and then apply on
e of the product tubes to the cleaning tank. Oper-
ate the appropriate valve until liquid dispensed is free of any syrup.
7. Disconnect cleaning tank and hook up the sanitizing tank to syrup line and CO
2
systems.
8. Energize beverage faucet until a chlorine sanitizing solut
ion is dispensed through the faucet. Flush at least
two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup tubing.
9. Allow sanitizer to remain in lines for fifteen (15) minutes.
10. Repeat the step above, apply
ing a different product tube each time until all tubes are filled with the sanitiz-
ing solution.
11. Remove the nozzle and syrup diffuser and clean them with a mild soap solution.
12. Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve.
13. Rinse the parts with clean water, reassemble the valve and reconnect it to the dispenser.
14. Discard the tank of sanitizing solution and reconnect t
he product syrup tanks. Operate the valves until all
sanitizer has been flushed from the system and the only product syrup is flowing.

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