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CP Autosport SetupWizzard User Manual

CP Autosport SetupWizzard
69 pages
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OPERATING MANUAL
Wheel alignment system SetupWizzard
CP Tech GmbH
Dornierstraße 7
D-33142 Büren
Phone +49 (0) 2955 / 4849-553
E-Mail support@setupwizzard.com
Internet
www.setupwizzard.com
Keep for future use!
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CP Autosport SetupWizzard Specifications

General IconGeneral
BrandCP Autosport
ModelSetupWizzard
CategoryAutomobile Accessories
LanguageEnglish

Summary

1 Introduction

1.1 Notational Conventions

Explains symbols, warnings, and conventions used in the manual for clarity.

1.2 Warranty and Liability

Outlines the terms, conditions, and exclusions for warranty and liability claims.

1.3 Copyright Statement

States the copyright protection and usage restrictions for the operating manual.

1.4 Guarantee Terms Overview

Refers to the general terms and conditions for guarantee information.

1.5 Service and Customer Support

Provides contact details for technical queries and customer service.

2 Safety

2.1 Intended Use and Limitations

Defines the proper application and specifies limitations for the measuring system.

2.2 Personnel Requirements and Qualifications

Specifies the necessary qualifications and training for system operators.

2.3 General Operational Safety

Lists essential safety rules and precautions for operating and maintaining the system.

2.4 Environmental Protection Measures

Details procedures for waste disposal and preventing environmental pollution.

2.5 Hazard Symbols Explained

Explains the meaning of various hazard symbols used on the system.

2.6 Personal Protective Equipment (PPE)

Outlines required personal protective equipment for safe operation and maintenance.

2.7 Safety Devices and Guards

Emphasizes ensuring safety devices and guards are fitted and functional.

2.8 Emergency Information and Procedures

Provides guidance on emergency preparedness and response procedures.

2.9 Plant Operator Responsibilities

Lists the responsibilities of the plant operator for system safety and compliance.

3 System Description

3.1 Scope of Supply by Version

Details the components included in different system versions (Easy, Basic, Pro).

3.2 System Functionality

Explains the operational principles and applications of the SetupWizzard system.

3.3 Technical Specifications

Lists technical data such as measuring ranges, accuracy, and operating conditions.

4 Manufacturer Transport

4.1 Transport Containers and Packaging

Details the types of packaging used for system transport by the manufacturer.

5 Plant Operator Transport

5.1 Transport Safety Guidelines

Outlines safety precautions for transporting the system after deployment.

6 Manufacturer Installation

6.1 Factory Pre-Setup Process

Explains that system components are pre-set at the factory by the manufacturer.

7 Plant Operator Installation

7.1 Setup Wheel Stand Adjustment

Details the procedure for adjusting the universal stands of the setup wheel.

7.2 Wheel Adapter Replacement

Guides on how to swap wheel adapters for different vehicles.

7.3 Software Setup and Configuration

Covers installation, configuration, and initial setup of the SetupWizzard software.

8 Commissioning Procedures

8.1 Pre-Commissioning Safety Checks

Lists safety checks and preparations required before initial system operation.

8.2 System Physical Setup

Covers the physical setup and alignment of the measuring system components.

8.3 Measuring Platform Leveling

Details the process of leveling the measuring platforms for accurate readings.

8.4 Vehicle Positioning on Platforms

Explains how to safely position the vehicle onto the leveled platforms.

8.5 Adjusting the Toe Laser

Describes the calibration and adjustment of the toe measurement lasers.

8.6 Toe Laser Functional Testing

Outlines procedures to verify the correct operation of the toe lasers.

8.7 Adjusting Camber Sensors

Guides on calibrating and setting the zero point for camber sensors.

9 System Operation

9.1 Normal Operation Safety

Key safety precautions to follow during the regular use of the system.

9.2 Suspension Measurement Process

Details the process of taking suspension measurements like wheel loads and camber.

9.3 Operating Accessory Components

Explains how to use optional accessories to expand system functionality.

10 Faults and Remedial Measures

10.1 Troubleshooting Common Issues

Provides a guide to identify and resolve common problems with the system.

11 Service and Maintenance

11.1 Service Safety Precautions

Outlines safety precautions for performing maintenance and service work.

11.2 Inspection and Service Work

Details procedures for system inspection, revision, and maintenance.

12 Decommissioning and Disposal

12.1 Machine Dismantling and Shutdown

Provides instructions for safely shutting down and dismantling the equipment.

13 Appendix and Documentation

13.1 EC Declaration of Conformity

Presents the official declaration of compliance with EU directives and standards.

13.2 Attached Documents List

Lists supplementary documents provided with the manual, such as drawings.