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Coke Factory Setup
Cup Test – Turns Delivery Cup Sensor On & Off:
This sub menu will be used to test the operation of the Delivery (Picker) Cup Assy and Sensor. Press key 4 and the
display will show “Cup Test”. Press key 4 and the display will show “On:0 In:0 Out:0 Hm:1”. Note: The left door
switch must be pulled to the out position to perform this test. Caution: XY needs to be in the home position
before performing this test. Press the “” key and the display will show “Cup Sensor On/Off On:0 In:0 Out:0
Hm:1”. Press the “” key to toggle the Cup Sensor to the Off setting. To test the Cup with the Cup Sensor On,
press the “” key and Display will show “Cup Sensor On - On:1 In:0 Out:0 Hm:1”. To perform tests press the
following:
a. Shelf letter (A,B,C,D,E) to travel to selected shelf.
b. Column number (1,2,3,4,5,6,7,8, & 9) to travel to selected column.
c. Key “0” to cycle cup plunger to hit column target. The Out:0 will change to 1 momentarily and back to 0
and the Hm:1 will change to 0 momentarily and back to 1.
d. Key “F” to return cup to home position.
e. If the delivery cup has a cup sensor in it, place a package in the delivery cup and the In:0 will change to
In:1, remove package and it will change to In:0.
There are 4 pieces of data shown on the display labeled as “On”, “In”, “Out”, and “Hm”.
“On” indicates whether the delivery cup sensor if present is turned on or off. A “1” indicates it is on and
a “0” indicates it is off.
“In” indicates whether the delivery cup sensor detects product in the cup. In order to be detected the
product must be placed in the cup after the sensor was turned on. If a product is in the cup when the
sensor is turned on, the sensor will not detect it. A “1” indicates product is detected and a “0” indicates
it is not. When the sensor is turned off, there will be a “0” regardless of whether product is in the cup or
not. The Yellow LED on the controller also will be on when a “1” is displayed.
“Out” indicates whether the picker out switch is closed. A “1” indicates that the picker out switch is closed
and a “0” indicates it is opened (plunger at home position). Please note that the switch is moved by the
cam, not the picker. Pulling the picker out by hand will not activate the switch. The cam position is what
activates the switch. The motor must actually drive the picker out and it must be all the way out in order
for the switch to detect it is out. The Green LED on the controller also will be on when a “1” is displayed.
“Hm” indicates whether the picker home switch is closed. A “1” indicates that the picker home switch is
closed (plunger at home position) and a “0” indicates it is opened. This switch is moved by the plunger,
pulling the plunger out by hand will turn the switch off. The Red LED on the controller will also be on
when a “1” is displayed.
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