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Cub Cadet Challenger 500 Service Manual
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SERVICE MANUAL
Challenger 500
C
hallenger 700
2
Table of Contents
Vehicle Identification Number
7
General Information
8
Warnings, Cautions, and Notes
8
Identification Code
10
Cleaning Parts
12
Warning Labels
13
Serial Numbers
13
Torque Specifications
13
Self-Locking Fasteners
14
Cotter Pins
14
Snap Rings and E-Clips
14
Engine Oils
16
Brake Fluid
16
Cleaners, Degreasers and Solvents
17
Gasket Sealant
17
Gasket Remover
17
Thread Locking Compound
18
Basic Tools
18
Allen Wrenches
22
Torque Adapters
22
Torque Wrenches
22
Snap Ring Pliers
23
Precision Measuring Tools
24
Feeler Gauge
25
Metric Micrometer
27
Telescoping and Small Bore Gauges
29
Dial Indicator
30
Compression Gauge
30
Electrical System Fundamentals
31
Removing Frozen Fasteners
34
Removing Hoses
35
Installation
37
Interference Fit
38
Seal Replacement
39
Storage Area Selection
39
Oil Capacity
41
Air Filter
41
Specifications
42
Engine Tightening Torques
58
Chassis Tightening Torques
61
Periodic Maintenance
65
Changing the Headlight Bulb
86
Special Notes
88
Steering System
139
Steering Wheel Assembly
140
Front Disc Brake Components
145
Front Disc Brakes
146
Electrical Components
199
Engine Management System
222
Troubleshooting
233
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Cub Cadet Challenger 500 Specifications
General
Brand
Cub Cadet
Model
Challenger 500
Category
Utility Vehicle
Language
English
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