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Cushman 622015 - Maintenance Procedures; Periodic Service Schedule

Cushman 622015
78 pages
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5 - 1
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
TITLE PAGE NO.
VEHICLE CLEANING AND CARE ...................................................................................................................................... 5-3
Vehicle Cleaning ......................................................................................................................................................................................... 5-3
COMMON SENSE OPERATION ......................................................................................................................................... 5-4
ENVIRONMENTAL CONCERNS......................................................................................................................................... 5-4
REPAIR ............................................................................................................................................................................... 5-5
Lifting the Vehicle........................................................................................................................................................................................ 5-5
WHEELS AND TIRES.......................................................................................................................................................... 5-6
Tire Repair .................................................................................................................................................................................................. 5-6
Wheel Installation........................................................................................................................................................................................ 5-7
LIGHT BULB REPLACEMENT ........................................................................................................................................... 5-7
FUSE REPLACEMENT ....................................................................................................................................................... 5-8
VEHICLE WITH A DISCHARGED BATTERY ..................................................................................................................... 5-8
TRANSPORTING VEHICLE ................................................................................................................................................ 5-9
TOWING ..................................................................................................................................................................................................... 5-9
NEUTRAL LOCK......................................................................................................................................................................................... 5-9
Hauling ........................................................................................................................................................................................................ 5-9
SERVICE AND MAINTENANCE ....................................................................................................................................... 5-10
ROUTINE MAINTENANCE................................................................................................................................................ 5-11
Tire Inspection........................................................................................................................................................................................... 5-11
Rear Axle .................................................................................................................................................................................................. 5-11
FOUR CYCLE ENGINE ............................................................................................................................................................................ 5-11
Engine Specifications................................................................................................................................................................................ 5-11
Engine Description .................................................................................................................................................................................... 5-11
CHECKING THE OIL LEVEL .................................................................................................................................................................... 5-11
Changing the Oil ....................................................................................................................................................................................... 5-12
STARTER/ GENERATOR BELT TENSION.............................................................................................................................................. 5-15
Adjusting the Belt ...................................................................................................................................................................................... 5-16
BATTERY CLEANING .............................................................................................................................................................................. 5-16
BRAKES.................................................................................................................................................................................................... 5-17
PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ................................................................................................. 5-17
AIR INTAKE AND COOLING FINS ................................................................................................................................... 5-18
REAR AXLE ...................................................................................................................................................................... 5-18
Checking the Lubricant Level.................................................................................................................................................................... 5-18
AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................................... 5-19

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