Daewoo D35S-2 Service Manual

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Maintenance Section
NOTICE
All maintenance and repair, except Every 10
Service Hours or Daily, on the lift truck must
be performed by qualified and authorized per-
sonnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to per-
sons. Always dispose of waste oil to an autho-
rized personnel only.
When Required
Water Separator (Diesel Engine) - Drain . . . . . . . . .82
Carburetor (Gasoline and LP-Gas Engine) - Adjust
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2
Fuel Filters - Check, Clean, Change . . . . . . . . . . . . . .83
Priming the Fuel System (Diesel Engine) . . . . . . . .84
Seat, Hood Latch & Cylinder - Check, Lubricate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 5
Fuses, Bulbs and circuit Breaker - Change, Reset
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 5
Air Intake System - Check, Clean, Change . . . . . .87
Distributor & Spark Plug - Check . . . . . . . . . . . . . . . . . .91
Tires and Wheels - Check, Inspect . . . . . . . . . . . . . . . .92
Ignition Timing (Gasoline and LP-Gas Engine) -
Check, Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Wheel Bolts and Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Every 10 Service Hours or Daily
Engine Oil Level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Coolant Level - Check, Clean, Change . . . . . . . . . . .94
Air Cleaner indicator - Check . . . . . . . . . . . . . . . . . . . . . . .95
Walk-Around Inspection - Inspect . . . . . . . . . . . . . . . . . .96
Mast Channel - Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Transmission Oil Level - Check . . . . . . . . . . . . . . . . . . . .97
First 50-100 Service Hours
Transmission Oil & Oil Filter & Strainer
- Clean, Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Drive Axle Oil - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Parking Brake - Test, Adjust . . . . . . . . . . . . . . . . . . . . . . .100
First 250 Service Hours
Hydraulic Return Filter - Change . . . . . . . . . . . . . . . . .101
Engine Valve Lash Adjustment - Check, Adjust
(Diesel Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Every 250 Sevice Hours or
Monthly
Hydraulic Oil Level - Check . . . . . . . . . . . . . . . . . . . . . . .103
Drive Axle Oil Level - Check . . . . . . . . . . . . . . . . . . . . . .103
Attachment & Mast - Inspect, Lubricate . . . . . . . . .104
Steering Mechanism - Check, Lubricate . . . . . . . .105
Battery Terminal - Clean, Inspect . . . . . . . . . . . . . . . . .106
Engine Oil and Filter - Change . . . . . . . . . . . . . . . . . . .106
PCV Valve System - Inspect, Clean . . . . . . . . . . . . .108
Every 500 Service Hours or 3
Months
Belts (Diesel Engine) - Check, Adjust . . . . . . . . . . .109
Tilt Cylinders - Check, Adjust, Lubricate . . . . . . . . .110
Crosshead Rollers - Inspect . . . . . . . . . . . . . . . . . . . . . . .111
Carriage Roller, Side Thrust - Lubricate . . . . . . . . .111
Carriage Sideshifter (If Eqquiped) - Lubricate . .111
Parking Brake - Test, Adjust . . . . . . . . . . . . . . . . . . . . . . .112
Inching & Brake Control Shaft - Lubricate . . . . . . .113
Horn and Lights (If Eqquiped) - Check . . . . . . . . . .113
Overhead Guard - Inspect . . . . . . . . . . . . . . . . . . . . . . . . .113
Steer Suspension - Inspect . . . . . . . . . . . . . . . . . . . . . . . .114
Every 1000 Service Hours or 6
Months
Hydraulic Return Filter & Breather - Change . . .115
Transmission Oil & Oil Filter & Strainer -
Clean, Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Lift Chains - Check, Adjust . . . . . . . . . . . . . . . . . . . . . . . . .116
Universal Joint - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Every 1500 Service Hours
Drive Axle Oil - Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Every 2000 Service Hours or 1
Year
Steer Wheel Bearings - Repack . . . . . . . . . . . . . . . . . .118
Cooling System - Clean, Change . . . . . . . . . . . . . . . . .119
Forks - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
Every 2500 Service Hours or 6
Months
Hydraulic Oil - Check, Clean, Change . . . . . . . . . . .125
Maintenance Intervals

Daewoo D35S-2 Specifications

General

Brand	Daewoo
Model	D35S-2
Category	Forklifts
Language	English