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D45SC-2
Daewoo D45SC-2 User Manual
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M
aintena
nce
S
ecti
on
-134-
To A
d
just
Pa
rk
the lift tr
u
ck
l
evel
, with
the
forks
lowered
,
tr
ansmi
ssion
in NEU
T
RAL,
the
engine s
toppe
d and
the
whee
ls sec
ur
ely b
loc
k
ed
.
1.
R
ele
as
e th
e p
ark
i
n
g br
ake
.
2.
T
urn th
e
adj
ustm
e
nt k
nob,
clo
ckwise
to
ti
gh
ten
the
bra
ke.
3.
Test
the
par
king
brake
adju
st
m
ent
. Re
peat
th
e
adj
us
tm
e
nt p
roc
ed
ur
e,
if
n
eces
sar
y
.
135
137
Table of Contents
Table of Contents
3
Information Section
4
Foreword
4
Safety Section
6
Important Safety Information
6
Safety
7
Warning Signs and Labels
7
General Hazard Information
12
Operation Information
13
Before Starting the Lift Truck
13
Maintenance Information
16
Operator Restraint System (if Equipped)
19
Avoiding Lift Truck Tipovers
23
Safety Rules
25
How to Survive in a Tipover (if Operator Restraint System Equipped)
30
General Section
32
Specifications
32
Noise and Vibration
38
Capacity Chart
39
Capacity Chart (with Side Shifter)
41
Serial Number
49
Operator's Warning and Identification Plate
51
Operation Section
53
Operator's Station and Monitoring Systems
53
Seat Switch System (if Equipped)
58
Lift Truck Controls
59
Refueling
62
After Starting the Engine
69
Lift Truck Operation
88
Auto Shift Controller ASC - 200 (if Equipped)
90
Operating Techniques
93
Parking the Lift Truck
97
Lift Fork Adjustment
98
Storage Information
99
Transportation Hints
100
Towing Information
101
Maintenance Section
102
Inspection, Maintenance and Repair of Lift Truck Forks
102
Tire Inflation Information
106
Torque Specifications
107
Cooling System Specifications
109
Fuel Specifications
111
Lubricant Specifications
113
Lubricant Viscosities and Refill Capacities
116
Every 250 Service Hours or Monthly Maintenance Intervals
117
When Required
120
Notice
120
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
120
Water Separator (Diesel Engine Only) - Drain
120
Test Fuel System for Leaks (LP Engine Only)
121
Priming the Fuel System (Diesel Engine Only)
122
Seat, Hood Latch & Support Cylinder - Check, Lubricate
122
Fuses, Bulbs & Circuit Breaker - Change, Reset
123
Fuse Relay ( G643E Only)
124
Tires and Wheels - Check, Inspect
125
Carriage Roller Extrusion - Check, Adjust
126
Every 10 Service Hours or Daily
127
Inspect Engine for Fluid Leaks
127
Engine Oil Level - Check
127
Coolant Level - Check, Clean
127
Air Cleaner Indicator - Check
128
Walk - Around Inspection - Inspect
129
Mast Channels - Lubricate
130
Transmission Oil Level - Check
130
First 50 - 100 Service Hours or a Week
131
Engine Oil & Filter (Diesel Engine Only) - Change
131
Transmission Oil, Oil Filter & Strainer - Clean, Change
132
Drive Axle Oil - Check, Clean, Change
134
Parking Brake - Test, Adjust
135
First 250 Service Hours or a Month
137
Hydraulic Return Filter - Change
137
Every 250 Service Hours or Monthly
138
Air Intake System - Check, Clean
138
Hydraulic Oil Level - Check
141
Drive Axle Oil Level - Check
141
Mast, Carriage, Lift Chains, & Attachments - Check, Lubricate
142
Carriage Side Rollers - Lubricate
143
Steering Mechanism - Check, Lubricate
143
Battery Terminal - Clean, Inspect
144
Engine Oil & Filter - Change
144
Wheel Bolts and Nuts - Inspect
145
Every 500 Service Hours or 3 Months
146
Belts (Diesel Engine Only) - Check, Adjust
146
Mast Hinge Pins - Lubricate
146
Tilt Cylinders - Check, Adjust, Lubricate
147
Crosshead Rollers - Inspect
148
Carriage Side Rollers Thrust (if Equipped) - Lubricate
148
Carriage Sideshifter (if Equipped) - Lubricate
148
Parking Brake - Test, Adjust
149
Circulation Pump Belt (OCDB & LP-Gas Engine Only) - Check, Adjust
149
Drive Axle Oil & Strainer (OCDB Only) - Check, Clean, Change
149
Engine Oil & Filter - Change
150
Inching & Brake Control Shaft - Lubricate
150
Horn & Lights (if Equipped) - Check
150
Inspect Vacuum Lines and Fittings (G643E Engine Only)
150
Fuel Trim Valve(FTV) Inspection (G643E Engine Only)
151
Inspect Electrical System (G643E Engine Only)
151
Overhead Guard - Inspect
151
Steer Suspension - Inspect
151
Every 1000 Service Hours or 6 Months
152
Carburetor (LP - Gas Engine Only) - Adjust, Clean
152
Fuel Filters - Change
152
Air Intake System - Change
153
Inspect Coolant Hoses (LP Engines Only)
153
LP Regulator/Converter Inspection (LP Engine Only)
153
Fuel Lines & Fittings - Check
154
Inspect Mixer Assembly (G643E Engine Only)
154
Inspect Throttle Assembly (G643E Engine Only)
154
Hydraulic Return Filter - Change
154
Air Breather - Change
154
Transmission Oil, Oil Filter & Strainer - Clean, Change
154
Lift Chains - Test, Check, Adjust
155
Universal Joint (Diesel Engine Only) - Inspect
157
Every 1500 Service Hours or 9 Months
158
Drive Axle Oil (Shoe Brake Only) - Check, Clean, Change
158
Inspect Ignition System (LP-Gas Engine Only)
158
Replace Spark Plugs (LP-Gas Engine Only)
158
Replace LP Fuel Filter Element (LP-Gas Engine Only)
159
Fuel Filter (LP - Gas Engine Only)
159
Testing Fuel Lock-Off Operation (LP-Gas Engine Only)
160
Every 2000 Service Hours or Yearly
161
Steer Wheel Bearings - Reassemble
161
Cooling System - Clean, Change
163
Fork - Inspect
164
Every 2500 Service Hours or 15 Months
166
Hydraulic Oil - Check, Clean, Change
166
Inspect Battery System
167
Checking the TMAP Sensor (G643E Engine Only)
167
Inspect for Intake Leaks (G643E Engine Only)
167
Replace PCV Valve and Breather Element - Change (LP-Gas Engine Only)
167
Every 4500 Service Hours or Two Years
168
Replace Oxygen Sensor (G643E Engine Only)
168
Index
169
Other manuals for Daewoo D45SC-2
Service Manual
592 pages
Disassembly/Assembly
42 pages
4
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Daewoo D45SC-2 Specifications
General
Brand
Daewoo
Model
D45SC-2
Category
Forklifts
Language
English
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