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Daikin AGZ070E User Manual

Daikin AGZ070E
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Installation, Operation,
and Maintenance Manual
Trailblazer
Air-Cooled Scroll Chillers
Model AGZ, E Vintage
30 to 240 Tons (100 to 840 kW)
HFC-410A Refrigerant
50/60 Hz
IOM 1206-7
Group: Chiller
Part Number: IOM1206-7
Date: July 2016

Questions and Answers:

Daikin AGZ070E Specifications

General IconGeneral
BrandDaikin
ModelAGZ070E
CategoryChiller
LanguageEnglish

Summary

Pre-Start Checklist

Pre-Start Checklist – Scroll Compressor Chillers

Checklist to be completed before unit startup, ensuring all prerequisites are met for proper operation.

Installation and Application Information

Operating and Standby Limits

Table detailing maximum and minimum operating and standby ambient and fluid temperatures.

Case 5: Pit Installation

Considerations for installing units in pits or enclosed areas, including clearance and performance adjustments.

Low Ambient Operation

How compressor staging adapts to ambient temperature and the use of fan VFDs for low ambient operation.

Unit Placement

Guidelines for selecting and preparing a suitable location and foundation for the unit.

High Ambient Operation

Requirements for high ambient operation, including optional packages and potential capacity reduction.

Service Clearance

Recommended minimum clearances around the unit for service access and airflow.

Chilled Water Piping

Field installed water piping to the chiller must include

Essential components and requirements for field-installed chilled water piping systems.

Inlet Strainer Guidelines

Inlet Strainer Guidelines

Guidelines for selecting and installing inlet strainers for evaporators, including size and type recommendations.

Evaporator Freeze Protection

Evaporator Freeze Protection

Measures to protect the evaporator from freezing, including insulation and heaters.

Chilled Water Pump

Chilled Water Pump

Importance of controlling chilled water pumps via the chiller's microprocessor for proper operation and freeze protection.

Flow Switch

Flow Switch

Requirement for chilled water flow switches for evaporator protection and unit shutdown if flow is interrupted.

Glycol Solutions

Glycol Solutions

Impact of glycol/water mixtures on system capacity, efficiency, and pressure drop.

Condenser Coil Options and Coating Considerations

Condenser Coil Options and Coating Considerations

Details on standard microchannel coils and alternative options like BlackFin™ and ElectroFin® coatings.

Refrigerant Schematics

Refrigerant Schematics

Diagrams illustrating the refrigerant flow and components for various AGZ-E models.

Dimensions and Weights - Packaged Units

Dimensions and Weights - Packaged Units

Tables and diagrams showing physical dimensions, weight, and mounting locations for AGZ-E models.

Isolator Information

Isolator Information

Details on spring and rubber-in-shear isolator kits and their mounting locations.

Pressure Drop Data

Pressure Drop Data

Curves and tables illustrating pressure drop characteristics for various flow rates.

Electrical Data Notes

Electrical Data Notes

Important notes regarding power wiring, wire sizing, fuse/breaker selection, and grounding.

Electrical Data

Typical Field Wiring Diagram (Single-Point Connection)

Electrical wiring diagram for single-point power connections, showing control and power circuits.

Table 14: Electrical Data - Single Point (60/50 Hz)

Electrical data tables for single-point connections, detailing MCA, RFS, MFS, and lug ranges.

Table 16: Electrical Data - Single Point (60/50 Hz)

Electrical data for single-point connections, detailing MCA, RFS, MFS, and lug ranges for models 120E-180E.

Table 18: Electrical Data - Multiple Point (60/50 Hz)

Electrical data for multiple-point connections, detailing MCA, RFS, MFS, and lug ranges for models 030E-060E.

Table 19: Electrical Data - Multiple Point (60/50 Hz)

Electrical data for multiple-point connections, detailing MCA, RFS, MFS, and lug ranges for models 065E-110E.

Table 20: Electrical Data - Multiple Point (60/50 Hz)

Electrical data for multiple-point connections, detailing MCA, RFS, MFS, and lug ranges for models 120E-180E.

Table 21: Electrical Data - Multiple Point (60/50 Hz)

Electrical data for multiple-point connections, detailing MCA, RFS, MFS, and lug ranges for models 190E-240E.

Table 15: Electrical Data - Single Point (60/50 Hz)

Electrical data tables for single-point connections, detailing MCA, RFS, MFS, and lug ranges.

Table 17: Electrical Data - Single Point (60/50 Hz)

Electrical data for single-point connections, detailing MCA, RFS, MFS, and lug ranges for models 190E-240E.

Unit Controller Operation

RapidRestore®

RapidRestore®

Description of the RapidRestore® option for faster unit restart and loading.

Set Points

Set Points

Details on how set points are configured, including default values and adjustable ranges.

Circuit Level Set Points

Circuit Level Set Points

Set points that apply to individual refrigerant circuits, covering mode, compressor, EXV, and fan settings.

Sequence of Operation

Unit Sequence of Operation - Cool Mode

Flowchart detailing the unit's operational sequence for cooling mode, including startup and status checks.

Unit Sequence of Operation - Cool Mode (continue)

Final part of the cool mode sequence, detailing capacity decrease and shutdown logic.

Unit Sequence of Operation - Ice Mode

Flowchart outlining the unit's operational sequence specifically for ice mode.

Unit Sequence of Operation - Ice Mode (continue)

Continuation of the ice mode sequence, covering capacity increase and ice cycle completion.

Unit Sequence of Operation - Ice Mode (continued)

Final part of the ice mode sequence, detailing unit capacity and shutdown procedures.

Unit Functions

RapidRestore® Option

Description of the RapidRestore® option for faster unit restart and loading.

Evaporator Pump Control

States of evaporator pump control: Off, Start, Run, and transitions between them.

Freeze Protection

Conditions under which the evaporator pump starts for freeze protection and when it ends.

Fast Loading

How the unit performs fast loading after unit power up when RapidRestore® is active.

Sound Reduction

Special mode to reduce sound levels by limiting condenser fan speeds.

Pump Selection

How pump output is determined by the Evap Pump Control set point, detailing configurations.

Low Ambient Lockout

How the chiller responds to low outdoor ambient temperatures, with configurable options.

LWT Target

LWT Target

How the Leaving Water Temperature target is determined based on control source, mode, and available modes.

Unit Capacity Control

Unit Capacity Control

Methods for controlling unit capacity based on compressor staging and other factors.

Compressor Staging in Cool Mode

Logic for starting and stopping compressors in cool mode based on LWT and delays.

Compressor Staging in Ice Mode

Compressor staging logic specific to ice mode operation.

Staging Sequence

Rules for determining the next compressor to start or stop, balancing circuits and run hours.

Circuit Functions

Calculations

Formulas for calculating refrigerant saturated temperature, evaporator, condenser, suction superheat, and pumpdown pressure.

Condenser Target

How the condenser target is selected based on circuit capacity and minimum enforced targets.

Circuit Control Logic

Conditions for enabling a circuit and determining compressor availability for starting.

Condenser Fan Control

How condenser fans are staged based on compressor operation and circuit states.

Low Ambient Starts

How low ambient temperature affects compressor starting and potential lockout conditions.

Condenser Staging

Use of digital outputs and VFDs for controlling condenser fan staging across different circuit configurations.

VFD Control

How VFDs are used to control fan speed to meet condenser temperature targets.

EXV Control

States of EXV control (Closed, Superheat) and their operational logic.

Compressor Control

How compressors are controlled during run and pumpdown states, and conditions for starting/stopping.

Sound Reduction Operation

How sound reduction limits VFD fan speed and affects fan operation.

Capacity Overrides – Limits of Operation

Conditions that override automatic capacity control, including low evaporator and high condenser pressure.

Alarms

Using the Controller

Passwords

Procedure for entering passwords to access editable parameters and different access levels.

Optional Low Ambient Fan VFD

Optional Low Ambient Fan VFD

Description of the VFD fan control used for unit operation below 32°F (0°C).

Startup and Shutdown Procedures

Pre Startup

Initial inspection steps before starting the chiller, covering components and leak tests.

Shutdown

Procedures for temporary and extended shutdown of the chiller unit.

Startup

Procedures for initiating chiller startup, including controller familiarization and setpoint verification.

Component Operation

Hot Gas Bypass (Optional)

Operation of the optional hot gas bypass for managing low load conditions and compressor cycling.

VFD Low Ambient Control (Optional)

How the optional VFD fan control manages low ambient temperatures.

Evaporator

Description of evaporator types (brazed plate, shell-and-tube) and their protective features.

Warnings and Alerts

Explanation of LED indicators and codes for module status, warnings, and alerts.

Unit Maintenance

R-410A Refrigerant

Terminology, safety precautions, and handling procedures for R-410A refrigerant.

Refrigerant Charging

Detailed steps for trimming charge, checking superheat, and subcooling for R-410A.

POE Lubricants

Information on POE oil, its properties, handling precautions, and acceptable types.

System Adjustment

Importance of adjusting superheat and subcooling for peak performance.

Troubleshooting Chart

Troubleshooting Chart

Troubleshooting steps for compressor staging issues, oil levels, motor overloads, and thermal protection.

Warranty Registration Form (Scroll)

MICROTECH STATUS CHECK-Each Reading Must be Verified with Field Provided Instruments of Known Accuracy?

Fields to record MicroTech status readings and verify them with field instruments.

VI . MICROTECH SETPOINTS

Fields to record MicroTech setpoints for various parameters like LWT, pressure, and delays.

II . Pre Start-Up Checklist

Checklist of essential checks to be performed before unit startup for warranty validation.

Limited Product Warranty

DAIKIN APPLIED AMERICAS INC. LIMITED PRODUCT WARRANTY (North America)

Company's warranty statement for products sold in North America, covering defects in material or workmanship.

SOLE REMEDY

Statement defining the owner's sole remedy and disclaiming implied warranties and consequential damages.

Warranty

Warranty

Reference to standard terms and conditions of sale, including the Limited Product Warranty.

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