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Daikin MPS035 F User Manual

Daikin MPS035 F
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Installation and Maintenance Manual IM 1058-8
Group: Applied Air Systems
Part Number: IM 1058
Date: July 2017
Maverick
®
II
Commercial Packaged Rooftop Systems
Heating and Cooling
Models MPS015F – 0050F
15 to 50 Tons
R-410A Refrigerant
MicroTech
®
III Unit Controller
Energy Recovery Wheel

Table of Contents

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Daikin MPS035 F Specifications

General IconGeneral
BrandDaikin
ModelMPS035 F
CategoryAir Conditioner
LanguageEnglish

Summary

General Information

Hazard Identification Information

Details danger, warning, and caution statements for hazardous situations and potential injuries.

Mechanical Installation

Installer Responsibilities

Outlines the installer's duties regarding regulations, codes, and safe practices for installation.

Rigging and Handling

Provides critical safety warnings and instructions for lifting and handling the unit using appropriate equipment and techniques.

Installing Duct Static Pressure Sensor Taps

Details the field installation and connection of static pressure taps for VAV units, emphasizing proper location and tubing.

Installing Building Static Pressure Sensor Taps

Explains how to field install static pressure taps for building pressurization control, covering both building envelope and lab applications.

Electrical Installation

Field Power Wiring

Covers compliance with codes, warranty voiding for incorrect wiring, and details on power connection points and wire sizing.

Preparing Unit for Operation

Optional Gas Heat

Daikin Applied Tubular Heater Series Package Heater Module

Details the specifications, safety warnings, and clearances for the tubular heater series package heater module.

Installation

Provides instructions for installing the flue box and outdoor air hood, which ship separately to maintain unit width.

Gas Pressure Requirements

Specifies the acceptable gas pressure range for the main gas valve and requirements for high-pressure regulators.

Gas Piping

Covers gas piping sizing, installation in accordance with codes, support, and leak testing procedures.

Gas Pipe Manifold Pressure Adjustment for Natural Gas Fuel

Details the specific pressure adjustments for natural gas fuel for both two-stage and modulating furnaces.

Gas Pipe Manifold Pressure Adjustment for Propane Gas Fuel

Provides pressure adjustment procedures for propane gas fuel, covering two-stage and modulating furnace configurations.

Sequence of Operation (Staged Control)

Details the step-by-step sequence for the low heat option, including unit and furnace control calls and safety checks.

Low Heat Option (2 Stage Control)

Details the step-by-step sequence for the low heat option, including unit and furnace control calls and safety checks.

High Heat Option (4 Stage Control)

Explains the sequence of operation for the high heat option, involving multiple stages and furnace modules.

Sequence of Operation (Modulating Burner)

Describes the operation sequence for the low heat option with modulation, focusing on burner control and discharge air temperature.

Low Heat Option with Modulation

Describes the operation sequence for the low heat option with modulation, focusing on burner control and discharge air temperature.

High Heat Option with Modulation

Details the sequence for the high heat option with modulation, including dual burners and staging for temperature control.

Start-Up Procedures

Details the essential checks and tests required before starting the unit to ensure proper operation and warranty coverage.

Start-Up Responsibility

Defines the responsibilities of the start-up organization for ensuring the furnace operates within specified limits.

Start-Up Preliminary

Covers initial checks before starting the furnace, including fan wheel, power, gas lines, and leak checks.

Start-Up

Provides the step-by-step procedure for starting the unit, including setting the thermostat, controlling gas, and checking for operation.

Maintenance

Recommends checking and replacing air filters monthly.

Variable Furnace Controller

Explains the role of the electronic controller in managing modulating furnaces, including safety inputs and outputs.

Ignition Control Module LED Diagnostics

Provides a troubleshooting guide for modulating gas furnaces using LED indicators on the ignition control module.

Optional Electric Heat

Electric Heater Design

Explains the design of the electric heat rooftop unit, including heating coils, staging control, and safety switches.

Optional Modulating Hot Gas Reheat

Modulating Hot Gas Reheat

Describes the hot gas reheat coil option for dehumidification, involving over-cooling and reheating with hot gas.

Optional Hot Water Heat

Hot Water Heater Design

Explains the hot water coil option, including its configuration, piping vestibule, and available heat capacities.

Optional Energy Recovery Wheel

Energy Recovery Wheel Design

Explains the principle of energy recovery using an enthalpy wheel and its control methods.

Optional Outdoor Air Monitor

Unit Options

Condenser Fan Operation for Variable Speed Compressor Low Ambient Option (MPS 040 and 050 Only)

Explains Daikin's head pressure control using VFD fans for low ambient operation down to 0F.

VFD Compressor Operation

Details VFD compressor operation, including control signals, speed ranges, and interaction with fixed speed compressors.

VFD Compressor Control

Explains how VFD compressor control is achieved using digital output and analog signals for modulation.

General VFD Compressor Start Sequence

Outlines the start-up sequence for VFD compressors, including enabling output, initial ramp, and modulation for discharge setpoint.

VFD Compressor Protection Unloading Control

Details various control functions that protect the VFD compressor from damage due to abnormal operating conditions.

High Pressure Unloading Control

Explains how high discharge pressure is managed by reducing compressor speed or locking out the compressor.

High Discharge Line Temperature Unloading Control

Describes how high discharge line temperatures trigger compressor speed reduction or shutdown to prevent damage.

Low/High Discharge Superheat

Explains how the unit controller monitors discharge superheat to protect the VFD compressor from issues like flood back.

VFD Compressor Emergency Stop Control

Details the emergency stop control function that activates when VFD run verification input is not received after a set period.

Variable Speed Scroll Compressor

Discusses variable speed scroll compressors, their benefits, and how they are engineered for energy efficiency and comfort.

Variable Frequency Drive for VFD Compressor

Details the VFD compressor drive, its programming, parameters, and basic operation modes like start, stop, and modulation.

Wiring Diagrams

Sequence of Operation

Heating

Details the unit's heating mode control, influenced by control temperature and setpoint, including staging logic.

Mechanical Cooling

Explains cooling mode control for CAV units using space temperature, including setpoint and stage timing.

Check, Test, and Start Procedures

Pre-Start of Unit

Details the essential checks and tests required before starting the unit to ensure proper operation and warranty coverage.

Fan Start-Up

Guides on starting the supply fan, including removing shipping bolts, checking alignment, and verifying rotation.

Economizer Start-Up

Details how to start the economizer, checking outdoor air suitability and setting cooling setpoints for proper operation.

Compressor Start-Up

Outlines crucial steps for compressor start-up, including checking for leaks, refrigerant charge, and fan blade positioning.

Scroll Compressor Rotational Direction

Explains how to verify the correct rotational direction of scroll compressors and the consequences of reverse rotation.

Perform the Following Procedure

Provides a procedure for checking compressor operation, including starting, running continuously, and troubleshooting low-pressure switch cycling.

Checking Subcooling

Details the process for checking subcooling, involving measuring pressures and temperatures to assess refrigerant charge.

Expansion Valve Superheat Adjustment

Explains how to adjust expansion valve superheat to prevent floodback and ensure optimal system capacity and compressor life.

Energy Recovery Wheel

Final Control Settings

Controller Settings for Normal Operation

Guides on setting heating, cooling, and other operational parameters for the MicroTech III controller.

Maintenance

Performing Service Maintenance

Emphasizes that service must be performed by qualified personnel familiar with hazards and regulations.

Planned Maintenance

Highlights the importance of preventive maintenance for avoiding expenses and inconvenience, listing routine inspection items.

Cleaning Option E Coated Coils

Details recommended cleaning procedures for Option E Coated Coils to maintain warranty coverage and performance.

Recommended Coil Cleaner

Lists approved cleaning agents for Option E Coated Coils to remove mold, mildew, dust, and greasy residue.

Manual Motor Protector (MMP)

Explains the function of the Manual Motor Protector (MMP), including its protection features and adjustment procedures.

Thermal Overload Relay

Details the thermal overload relay's function for current-dependent protection and its adjustment and reset procedures.

Circuit Breaker

Explains circuit breakers installed upstream of VFDs for short circuit protection, including reset procedures and handle positions.

Phase Voltage Monitor (PVM)

Explains the Phase Voltage Monitor's role in protecting three-phase loads from power line issues, including LED indicators.

Bearing Lubrication

Explains the procedure for lubricating motor bearings, emphasizing correct grease type and avoiding overlubrication.

Energy Recovery Wheel

Provides maintenance procedures for the energy recovery wheel, including cleaning and component checks.

Servicing Control Panel Components

Emphasizes disconnecting power before servicing control panel components and inspecting for multiple disconnects.

Routine Maintenance

Explains the need for periodic cleaning of the energy recovery wheel due to operating schedules and contaminants.

Cleaning

Explains the need for periodic cleaning of the energy recovery wheel due to operating schedules and contaminants.

Segment Installation & Replacement

Provides instructions for installing and replacing wheel segments, including segment retainers and balancing steps.

Wheel Drive Motor & Pulley Replacement

Details the procedure for replacing the wheel drive motor and pulley, including belt removal and securing the set screw.

Belt Replacement

Gives step-by-step instructions for replacing the belt, including accessing bearings and reinstalling seals.

Troubleshooting

Provides a table for troubleshooting common symptoms and causes related to the energy recovery wheel.

Refrigerant Charge

States that the unit nameplate references proper refrigerant charge for each circuit.

Servicing Refrigerant Sensors or Switches

Covers the servicing of refrigerant sensors and switches, including low and high pressure switches.

Service and Warranty Procedure

Replacement Parts

Explains how to obtain replacement parts, requiring model and serial numbers, and provides contact information.

Warranty Registration Form

III. START-UP COMPRESSOR OPERATION

Checklist for compressor start-up, verifying holding charges, rotation direction, and overall unit start-up sequence.

IV. PERFORMANCE DATA

Section for recording performance data, including compressor voltage, amperage, pressures, and temperatures.

V. ELECTRIC HEAT CHECK, TEST & START

Checklist for verifying electrical heat service, physical condition of coils, terminal tightness, and voltage/amp draw.

VI. GAS BURNER CHECK, TEST, & START

Checklist for gas burner start-up, including furnace model, firing rate, altitude, gas pressure, and CO2 levels.

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