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Daikin MPS015 F User Manual

Daikin MPS015 F
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Installation and Maintenance Manual IM 1058-8
Group: Applied Air Systems
Part Number: IM 1058
Date: July 2017
Maverick
®
II
Commercial Packaged Rooftop Systems
Heating and Cooling
Models MPS015F – 0050F
15 to 50 Tons
R-410A Refrigerant
MicroTech
®
III Unit Controller
Energy Recovery Wheel

Table of Contents

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Daikin MPS015 F Specifications

General IconGeneral
BrandDaikin
ModelMPS015 F
CategoryAir Conditioner
LanguageEnglish

Summary

General Information

Unit Nameplate

Details about the unit nameplate's information, including model, serial, electrical characteristics, and refrigerant.

Hazard Identification Information

Explains the meaning of DANGER, WARNING, and CAUTION symbols for safety.

Nomenclature (MPS 015–050)

Explains the model number breakdown for the Daikin Packaged System series.

Mechanical Installation

Installer Responsibilities

Outlines the installer's duties regarding compliance with codes and regulations.

Receiving Inspection

Procedures for checking equipment upon delivery for completeness and damage.

Service Clearance

Recommended clearances for unit access and servicing of components.

Ventilation Clearance

Minimum clearance recommendations for unit ventilation and airflow.

Overhead Clearance

Restrictions for overhead obstructions above the unit's air handler section.

Roof Curb Assembly and Installation

Guidance on locating and installing the roof curb for proper unit support.

Assembly Instructions

Step-by-step instructions for assembling the roof curb components.

Rigging and Handling

Safety precautions and procedures for lifting and handling the unit.

Condensate Drain Pipe Connection

Instructions for correctly connecting the unit's condensate drain pipe.

Damper Assemblies

Information on factory-installed damper actuators and linkage adjustments.

Installing Ductwork

Guidelines for connecting ductwork to the unit, including flexible connections.

Installing Duct Static Pressure Sensor Taps

Field installation of static pressure taps for VAV units.

Installing Building Static Pressure Sensor Taps

Field installation of static pressure taps for building pressurization control.

Electrical Installation

Field Power Wiring

Guidelines for field power wiring connections and compliance with codes.

Field Control Wiring

Lists available field control connections for rooftop units.

Preparing Unit for Operation

Spring Isolated Fans

Procedures for releasing and adjusting spring mounts for supply fans.

Optional Gas Heat

Daikin Applied Tubular Heater Series Package Heater Module

Details about the gas heat module, its certification, and installation clearances.

Gas Furnace Design

Information on factory-installed gas furnaces and their components.

Ventilation & Flue Pipe Requirements

Requirements for ventilation and flue piping for the gas furnace.

Installation

Requirements for installing the gas furnace module by qualified personnel.

Outdoor Air (OA) Hood

Instructions for installing the OA hood before furnace operation.

Electrical

Details on electrical power supply to the burner and factory wiring.

Gas Piping

Requirements for gas piping sizing, installation, and leak testing.

Field Gas Heat Connections

Procedures for isolating the appliance from the gas supply system.

Altitude Conversion

Information on furnace identification for different elevations.

Gas Pipe Manifold Pressure Adjustment for Natural Gas Fuel

Steps to adjust manifold pressure for natural gas furnaces.

Gas Pipe Manifold Pressure Adjustment for Propane Gas Fuel

Steps to adjust manifold pressure for propane gas furnaces.

Sequence of Operation (Staged Control)

Details the operation sequence for staged gas heat.

Sequence of Operation (Modulating Burner)

Details the operation sequence for modulating gas burners.

Start-Up Procedures

General recommendations for start-up and service by trained technicians.

Start-Up Responsibility

Defines responsibilities for ensuring proper furnace operation.

Operating Procedures

Steps to follow before initiating unit start-up.

Start-Up

Step-by-step procedure for starting the unit and thermostat settings.

Turning off Gas to the Unit

Procedure for safely turning off gas supply to the unit.

Maintenance

Guidelines for planned maintenance and typical service intervals.

Ignition Control Module for Staged Gas Furnace

Diagram of the ignition control module for staged gas furnaces.

Ignition Control Module LED Diagnostics

Troubleshooting guide using LED indicators on the ignition control module.

Ignition Control Module for Modulating Gas Furnace

Diagram of the ignition control module for modulating gas furnaces.

Variable Furnace Controller

Describes the electronic controller for modulating furnace operation.

Ignition Control Module LED Diagnostics

Troubleshooting guide for modulating gas furnace LEDs.

Optional Electric Heat

Electric Heater Design

Overview of electric heat design, safeties, and capacity data.

Optional Modulating Hot Gas Reheat

Modulating Hot Gas Reheat

Explanation of the hot gas reheat coil option for dehumidification.

Dehumidification Initiation

How dehumidification is initiated based on humidity sensor values.

Control & Arrangement

Details on MHGRH operation, PI loop, and compressor staging.

Lead/Lag Arrangement w/ MHGRH

Describes alternate staging for MHGRH and compressor operation.

Optional Hot Water Heat

Hot Water Heater Design

Information on hot water coil options and piping vestibule.

Optional Energy Recovery Wheel

Energy Recovery Wheel Design

How the enthalpy wheel provides energy recovery and control.

Wheel Construction

Information on the construction and maintenance of the enthalpy wheel.

Purge and Pressurization

Critical factors for minimizing crossover and allowing purge operation.

Frost Protection Option

Factory-installed frost protection options for the system.

Constant Speed Frost Prevention

How constant speed motors prevent frost on the enthalpy wheel.

Variable Speed Frost Prevention

How variable speed motors prevent frost on the enthalpy wheel.

Optional Outdoor Air Monitor

Thermal Dispersion Airflow Measurement Technology

Explains the technology used for airflow measurement.

Connecting to MicroTech III Controllers

Wiring instructions for connecting the outdoor air monitor.

Outdoor Air Monitor Controller Settings

Configuration steps for the outdoor air monitor controller.

Unit Settings and Calibration

Changing units, converting signals, altitude, and output filter settings.

General Troubleshooting

A table of common problems and their remedies for the transmitter.

Transmitter Troubleshooting

A table of troubleshooting steps for the transmitter.

Unit Options

Economizer Enthalpy Control

Optional control for economizer based on enthalpy.

External Time Clock

Using an external time clock for scheduling unit operation.

Exhaust Fan Option

Information on exhaust fan options for economizer units.

Proof-of-Airflow and Dirty Filter Switch

Functionality of airflow and filter monitoring switches.

Convenience Receptacles

Information on field-powered and unit-powered GFCI receptacles.

Condenser Fan Operation for Variable Speed Compressor Low Ambient Option

How condenser fan speed modulates for VFD compressors in low ambient.

VFD Compressor Operation

Overview of VFD compressor operation with fixed speed compressors.

VFD Compressor Control

Control of VFD compressor via digital enable and analog signal.

Dehumidification Transition During Cooling State

How dehumidification affects VFD compressor operation in cooling mode.

Oil Balance/Boost Operational Sequence

Sequence for managing oil level in VFD compressor sumps.

VFD Compressor Protection Unloading Control

Control functions to protect VFD compressor from abnormal conditions.

High Discharge Line Temperature Unloading Control

How discharge line temperature affects VFD compressor speed.

Low/High Discharge Superheat

Monitoring and adjusting superheat for VFD compressor operation.

Condenser Coil Splitter Solenoid Valve Control

Control of the solenoid valve for condenser coil splitting.

VFD Compressor Emergency Stop Control

Emergency stop function for VFD compressors.

Variable Speed Scroll Compressor

Overview of variable speed scroll compressor features and operation.

Oil Injection Control

Control of the oil injection valve for compressor lubrication.

Optical Oil Level Sensor

Monitoring oil level in VFD compressor sump using an optical sensor.

Variable Frequency Drive for VFD Compressor

Details on the VFD used for VFD compressors and its operation.

Wiring Diagrams

VAV Power – Fixed Speed Scroll Compressor

Wiring diagram for VAV power with fixed speed scroll compressors.

MPS 026 VAV Power with Variable Speed Inverter Compressor

Wiring diagram for VAV power with VFD compressor.

MPS 030–050 VAV Power with Variable Speed Inverter Compressor

Wiring diagram for VAV power with VFD compressor.

CAV Power

Wiring diagram for CAV power supply.

MPS 026 VAV Control with Variable Speed Inverter Compressor

Wiring diagram for VAV control with VFD compressor.

MPS 026 with Variable Speed Inverter Compressor – without Low Ambient Option

Wiring diagram for MPS 026 VAV control without low ambient.

MPS 030–050 VAV Control with Variable Speed Inverter Compressor

Wiring diagram for VAV control with VFD compressor.

MPS 040–050 with Variable Speed Inverter Compressor – with Low Ambient Option

Wiring diagram for VAV control with VFD compressor and low ambient.

VAV Control – Outputs (Staged Gas Heat)

Wiring diagram for VAV control outputs for staged gas heat.

CAV Control – Inputs

Wiring diagram for CAV control inputs.

CAV Control – Outputs (Staged Gas Heat)

Wiring diagram for CAV control outputs (staged gas heat).

VAV/CAV Control – Outputs (Modulating Gas Heat)

Wiring diagram for VAV/CAV control outputs (modulating gas heat).

Electric Heat Option Power

Wiring diagram for electric heat option power supply.

Electric Heat Option – Outputs

Wiring diagram for electric heat option outputs.

Energy Recovery

Wiring diagram related to energy recovery components.

Energy Recovery Main Control Board

Wiring diagram for the main control board with energy recovery.

Sequence of Operation

Operating States

Graphic representation of unit operating state transitions.

Start Up

Initial 3-minute start-up state with fan off.

Recirculation

3-minute state mixing air in ductwork and space.

Fan Only

State where OA damper modulates to minimum position.

Mechanical Cooling

Unit operation in cooling mode based on control temperature.

Constant Volume (Space Comfort Controller)

Cooling operation for CAV units using space temperature.

Variable Air Volume (Discharge Air Controller)

Cooling operation for VAV units using discharge air temperature.

Economizer

How the economizer functions as the first stage of cooling.

Check, Test, and Start Procedures

Servicing Control Panel Components

Safety precautions for servicing control panel components.

Pre-Start of Unit

Procedures to ensure proper unit operation after installation.

Power-Up

Steps for applying power to the unit and control panel.

Fan Start-Up

Procedures for starting the supply fan and verifying rotation.

Economizer Start-Up

Checking and initiating economizer operation.

Compressor Start-Up

Procedures for starting the compressor, including safety checks.

Scroll Compressor Rotational Direction

Verifying correct rotation direction for scroll compressors.

Checking Subcooling

Recommendations for checking refrigerant subcooling.

Expansion Valve Superheat Adjustment

Adjusting the expansion valve superheat setting.

Sheave Alignment

Verifying alignment of motor and fan sheaves.

Drive Belt Tension Adjustment

Adjusting belt tension for optimal operation and belt life.

Air Balancing

Performing air balancing by a qualified technician.

Energy Recovery Wheel

Pre-startup checks for the energy recovery wheel.

Diameter Seal Adjustment

Adjusting diameter seals for proper wheel clearance.

Final Control Settings

Controller Settings for Normal Operation

Setting heating, cooling, and other parameters for normal unit operation.

Maintaining Control Parameter Records

Recommends recording and saving controller setpoints for future reference.

Maintenance

Performing Service Maintenance

General guidance for service maintenance by qualified personnel.

Planned Maintenance

Routine maintenance items and recommended inspection frequencies.

Servicing Control Panel Components

Safety precautions for servicing control panel components.

All-Aluminum Condenser Coils

Design features of all-aluminum condenser coils and corrosion prevention.

Connecting the Condenser Coil to Copper Tubing

Instructions for connecting aluminum coils to copper tubing using low-temp brazing.

Cleaning Option E Coated Coils

Recommended cleaning procedures for Option E coated coils for warranty.

Recommended Coil Cleaner

Approved cleaning agents for Option E coated coils.

Cautions

Warnings against using harsh chemicals or high-velocity water on coils.

Control Panel Components

Overview of individual motor control and protection devices.

Manual Motor Protector (MMP)

Function and adjustment of the manual motor protector.

Thermal Overload Relay

Description and adjustment of thermal overload relays.

Circuit Breaker

Information on circuit breakers for short circuit protection and resetting.

Field Wiring Terminals

Advantages of spring clamp terminals and connection methods.

Phase Voltage Monitor (PVM)

Function of PVM in protecting loads from power line issues.

Through-the-Door Disconnect

Procedures for using the through-the-door disconnect switch.

Unit Storage

Precautions and procedures for storing the unit on-site.

Bearing Lubrication

Guidelines for lubricating motor and fan bearings.

Periodic Service and Maintenance

Six-month checks for wear and tightness of components.

Energy Recovery Wheel

Maintenance overview for the energy recovery wheel.

Drive Belts

Information on drive belt inspection and replacement.

Routine Maintenance

Procedures for cleaning the energy recovery wheel.

Air Seals

Adjusting diameter seals for proper wheel clearance.

Segment Installation & Replacement

Steps for installing and replacing wheel segments.

Wheel Drive Motor & Pulley Replacement

Procedures for replacing the wheel drive motor and pulley.

Belt Replacement

Detailed steps for replacing the drive belt.

Troubleshooting

Common symptoms and causes related to the energy recovery wheel.

Supply Fan Setscrews

Importance of checking setscrews for fan wheel and sheave security.

Supply Fan Wheel-to-Funnel Alignment

Ensuring proper alignment for fan wheel and funnel.

Servicing Refrigerant Sensors or Switches

Details on servicing refrigerant sensors and switches.

Service and Warranty Procedure

Replacement Parts

How to obtain replacement parts from Daikin.

Compressors

Information on compressor warranty and replacement.

In-Warranty Return Material Procedure

Procedure for returning materials under warranty.

Warranty Registration Form

General Information

Fields for job name, installation address, and contact details.

Unit Information

Fields for unit model, serial number, and compressor details.

Initial Check

Checklist for initial inspection of the unit before operation.

Fan Data

Recording supply and return fan performance data.

Start-Up Compressor Operation

Checks for compressor holding charges, rotation, and start-up sequence.

Performance Data

Recording compressor voltage, amperage, and pressure readings.

Electric Heat Check, Test & Start

Procedures for checking and starting electric heat operation.

Gas Burner Check, Test, & Start

Specifications and checks for gas burner operation.

Modulation Gas Heat Performance

Recording gas pressure performance for modulating heat.

Hot Water Coil

Performing a pressure test on the hot water coil.

Heat Recovery

Checks for heat wheel rotation, VFD operation, and air bypass.

Design Flow Calibration

Verifying power supply and calibration of the measuring station vane.

Maintaining MicroTech Control Parameter Records

Importance of recording and updating control parameters.

Quality Assurance Survey Report

Quality Assurance Survey Report

Survey questions on shipping damage, appearance, fit, leaks, and controls.

Appendix – Keypad/Display Menu Structure

Main Menu – Keypad/Display Menu Structure

Overview of the MicroTech III menu structure.

Manual Control

Menu options for manual control of unit functions.

Service Menus

Accessing service menus for timers, alarms, and configuration.

Trending

Options for enabling trending and selecting data points.

Unit Maintenance

Menu for checking operating hours and BMS communication.

View/Set Unit

Accessing unit status, settings, temperatures, and flow information.

Commission Unit

Menus for commissioning unit settings like fans, economizer, and heating.

Network Input Status

Status of network inputs like OAT and Space temperature.

Modbus Status

Status of Modbus communication for various components.

D3 Status

Status and settings related to D3 controller.

Sensor Offsets

Calibration offsets for temperature and humidity sensors.

Alarm Configuration

Settings for alarm limits and output configuration.

Analog Input Status

Status of analog inputs from sensors.

Universal I/O Status

Status of universal input/output channels.

Digital Input Status

Status of digital inputs.

Digital Output Status

Status of digital outputs.

BMS Communications

Settings for LON, BACnet, and D-Net communication.

Trending

Options for configuring data trending and points.

Optional Outdoor Air Monitor – Changing the System of Units

How to change measurement units for the outdoor air monitor.

Optional Outdoor Air Monitor – Set Up Menu

Configuration menu for the outdoor air monitor settings.

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