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Danfoss Series 20 Service Manual

Danfoss Series 20
28 pages
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MAKING MODERN LIVING POSSIBLE
Service Manual and Repair Instructions
Axial Piston Motors
Series 20

Questions and Answers:

Danfoss Series 20 Specifications

General IconGeneral
BrandDanfoss
ModelSeries 20
CategoryEngine
LanguageEnglish

Summary

General Information

Introduction

Purpose of manual, maintenance, servicing, troubleshooting, repair procedures for series 20 units.

Description

Details of axial piston fixed displacement motors, swash plate design, output speed/torque, shaft, seals.

Model Code

Model Code Explanation

Explanation of the model code structure for axial piston motors series 20.

Recommended Tools and Installation

Tools for Minor Repairs and Unit Maintenance

Lists necessary tools for basic maintenance and minor repair tasks on the units.

Additional Tools for Complete Stripping of Units

Lists specialized tools required for full disassembly and overhaul of the units.

Measurement Instruments

Specifies required gauges and instruments for performance testing and diagnostics.

Start-up Procedure

Preconditions for Trouble-free Operation

Essential requirements for cleanliness, operating fluid, filtration, and venting before starting the unit.

First-time Operation

Step-by-step guide for initial start-up of the transmission and pump system.

Plumbing Installation

Guidance on plumbing connections for variable displacement pump and fixed displacement motor.

System Circuit Description

Diagram and explanation of the hydraulic system circuit for the axial piston motors.

System Maintenance

Inlet Filter Maintenance

Guidance on checking and replacing the inlet filter based on pressure drop and fluid changes.

Oil Changing and Sampling

Recommended intervals and procedures for changing hydraulic fluid and taking oil samples.

Leak Test and Cleanliness

Procedures for performing leak tests and maintaining cleanliness during maintenance.

Oil Level and Recommended Oils

How to check oil level and the types of hydraulic fluids recommended for use.

Troubleshooting

Transmission Operates in One Direction Only

Diagnostic steps and potential causes when the transmission only works in one direction.

System Response is Sluggish

Troubleshooting guide for issues related to slow or sluggish system response.

System Operating Hot

Steps to diagnose and resolve overheating issues in the system.

System Will Not Operate in Either Direction

Troubleshooting steps for when the system fails to operate in any direction.

Inspection Instructions - High Pressure Relief Valve

Procedures for inspecting and checking the high pressure relief valve setting.

Inspection Instructions - Shuttle Valve

Instructions for checking the shuttle valve for proper movement and condition.

Preparation for Assembly

Recommendations for preparing the unit for assembly, including lifting and mounting block usage.

Disassembly and Assembly

Sectional View

A cross-sectional diagram showing the internal components of the axial piston fixed displacement motor.

Exploded View

An exploded view diagram with numbered parts for the axial piston motor.

Minor Repairs

Procedures for replacing shaft seals, valve manifolds, bearing plates, cylinder blocks, swash plates, and motor shafts; includes torque specifications.

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