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Danfoss VLT 3522 User Manual

Danfoss VLT 3522
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VLT
®
Series 3500
Adjustable Frequency Drive
Instruction Manual

Table of Contents

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Danfoss VLT 3522 Specifications

General IconGeneral
ManufacturerDanfoss
ModelVLT 3522
Product TypeDC Drive
Rated Power22 kW
Enclosure RatingIP20
Control TypeDigital
Input Voltage380-500V AC

Summary

Warnings Against Unintended Start

Safety Guidelines

General Installation Information

Cooling Requirements

Input Power Wiring

Shielded Control Wiring

Guidelines for using shielded wires to reduce noise interference.

Input Fuse Requirements

Power and Motor Terminals

Typical Line and Motor Connection

Motor Connections

Terminal Block Locations

Programmable Terminal Functions

Lists functions that can be assigned to digital input terminals.

Control Card Terminals Description

Wiring and Setup Examples Overview

Analog Control Examples

Illustrates setup for analog speed control and fan operation.

Digital and PLC Control Examples

Shows examples using digital signals and PLC integration.

PID Control Examples

Demonstrates PID control for pump and ventilation systems.

HOA and Advanced Control Examples

Covers remote control modes and advanced functions.

Control Panel Operation

Local/Remote and HOA Control Modes

Details control modes and external selection methods.

Operating the VLT Series 3500

Local Operation Keys

Display Mode Settings

Quick Setup Menu Navigation

Guides users through the Quick Setup menu for basic parameter changes.

Extended Menu Navigation

Details access to the full parameter list via the Extended Menu.

Control Panel Key Functions

Control Panel Key Combinations

Extended Parameter and Data Modes

Local/Hand and Alarm Modes

Drive Setup Procedures

Quick Setup Menu Parameters

Lists and describes parameters available in the Quick Setup menu.

Return to Factory Defaults

Details methods for resetting all parameters to factory defaults.

Standard HVAC Operation Parameters

Extended Menu Structure and Navigation

Accessing and Modifying Parameters

Explains how to navigate and change parameter values.

Speed Control Signal -- Open Loop

Speed Control Signal -- Closed Loop

Parameter Group Overview

Programming Parameters

Parameter 001: Setup Selection

Allows choosing or managing drive operating setups.

Local/Remote Control Modes

003 Local/Remote Control Options

Configures drive control via keypad or external signals.

Remote and Local Operation Settings

Setup Choice and Programming

Load and Motor Parameters

100 Load Type Selection

Selects the V/Hz pattern to match the load requirements.

101 Speed Control Mode

Chooses between open-loop and closed-loop speed control.

Current Limit and Motor Data

102 Current Limit Configuration

Sets the maximum intermittent output current limit.

Motor Frequency and Current Settings

107 Motor Current Input

Enters the rated motor current for torque and thermal protection.

114 Feedback Signal Selection

Chooses the type of process feedback signal for closed-loop systems.

PID Control Tuning Parameters

Group 2 -- References and Limits

Digital Reference and Current Limit Settings

209 Current Limit Configuration

Sets the maximum intermittent output current limit.

Warning and Ramp Settings

Group 3 -- Functions and Timers

Braking and Reset Functions

309 Automatic Reset Configuration

Configures automatic fault reset attempts and delays.

Protection Delay Settings

Motor Thermal Protection and Relay Delays

315 Motor Thermal Protection

Sets motor thermal protection levels (warning or trip).

Group 4 -- Inputs and Outputs

Digital Input Configuration (Terminals 18-19)

Terminal 27 Stop Function Selection

Digital Input Configuration (Terminals 29 & 32/33)

Terminal 42 Output Signal Configuration

Output and Analog Input Configuration

411-412 Analog Input Configuration

Sets analog reference type and voltage input.

Timeout and HOA Configuration

413 Analog Input Current Settings

Configures analog input for current signals.

Serial Communication Parameters Setup

500-501 Communication Setup

Sets drive address and baud rate for serial communication.

502 Data Readout Functionality

Retrieves display texts, status, warnings, and alarms via serial bus.

Control Word Bit Functions

Bits 00-08: Start, Stop, and Control Modes

Details start, stop, local/remote control, and warning functions.

Bits 09-15: Status and Range Indicators

Indicates drive status, range, and timing conditions.

Status Word Bit Descriptions

Communication Message Formats

Response Message and Fault Codes

Details the drive's response message and parameter read/write fault codes.

Serial Communication Command Prioritization

Advanced Serial Communication Functions

Service and Diagnostics

600-601 Operation Data and Data Log

Accesses operational data and logs for analysis.

Operation Modes Configuration

Display and Unit Configuration

Status Messages and Descriptions

Warning Messages and Explanations

Fault and Reset Message Handling

Fault Condition Descriptions

Electrostatic Discharge Precautions

Troubleshooting Flowcharts

Motor Runs Unevenly Troubleshooting

Flowchart for diagnosing uneven motor operation.

Motor Does Not Run Troubleshooting

Flowchart for diagnosing motor non-operation issues.

Appendix 1: Field Terminal Connections

PI Regulation Setup Guide

Basic PI Setup Parameters

Covers load type, closed loop, feedback, and scaling.

PID Control Tuning Parameters

Details parameters for gain, integration, and feed forward factors.

PI Regulation Examples and Parameters

PI Regulation: Inverse Control and Manual Override

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