Datsun 1000 - Page 55

4 Release the lock nuts at
the
upper
end
of
the
outer
cable and
withdraw the cable
assembly
5
Inspect
the inner and ooter cable for fr
aying
and
external
damage
6
Replace
worn
or
damaged
components
where
necessary
Clutch 9
Installation is the
reverse
procedure
to that of removal
with
attention to the
following
Instal
the
control cable
with
the
grease nipple
uppeqnost
to facilitate lubrication and lubricate the cable
Adjust
the clutch
release
lever
free travel and
pedal
height
to
specifications
as
detailed
in
this
section
HYDRAULIC
CLUTCH
8 AD JlJSTMENTS
To
Adjust
Pedal
Height
Pedal
height
adjustment
is carried out
in
two
stages
1
Check
the
pedal height by measuring
in
a
straight
line
with a steel
rule the
distance
from
he
floor
to the
top
of the
pedal
pad
The correct
measurement shoold be
143 5
mm
5 65
in
If
adjustment
is
necessary
back off
the
pedal
stop
loosen the
two bolts
attaching
the master
cylinder
to the
fire wall
and add
or remove
adjusting
shims
as
required
to
obtain the correct
pedal height
Ensure
that the
upper
and
lower
adjusting
shims
are
of
equal
thickness and that the
two bolts
attaching
the master
cylinder
to the fire wall
have been
secured on
completion
of
this
adjustment
2
Measure the distance between
the
floor
and the
top
of the
pedal pad
and
adjust
the
pedal stop
so that the
pedal
pad height
is 141 5 mm 5 57 in
Tighten
the
pedal
stop
lock not and recheck the
measurements
To
Adjust
Withdrawal
Lever Free Travel
1
Raise the front
of the vehicle and
sopport
on
stands or
support
the
complete
vehicle
on a
hoist
2
Apply
clutch
pedal
and
allow to return to
the
off
position
3 Check the
adjustment
by measuring
the
free
travel
of the lever from
the
full off
position
and the
position
when
the thrust
bearing
contacts
the clutch
diaphragm
fingers
4 If
adjustment
is
required
slacken the lock nut
on
the
slave
cylinder push
rod and turn the
adjustment
nut to
achieve the
specified
free travel of the withdrawal lever See
Specification
section
5 Hold the
adjusting
nut and
push
rod and
tighten
the lock nut
Recheck the free
travel
PEDAL AND
CONTROL
CABLE
To
Adjust
1000
Series
Pedal
height adjostment
is obtained
by
adjusting
the
pedal
stop
i
Check the
pedal
height by measuring
in a
straight
line
with
a steel
rule the
distance
from
the
floor to the
top
Clutch Release
Mechanism
Cable Operated
1200 Models
of the
pedal pad
The correct measurement
should be 144 5
mm
5728
in
If
adjustment
is
necessary
back off the
pedal stop
lock
nut
and
adjust
the
stop
to obtain the correct
pedal height
Tighten
the
lock nut
and
recheck the
pedal pad height
2
Working
at the
lower
end
of
the cable release the
lock nut on
the
adjusting
bolt and
measuring
the distance
between the lower face
of the
release
shaft
lever
and the
under side
of the
cablc
lower
support
bracket The correct
measorement
between the
two
faces is 124 mm 4
881
in
with the release
shaft free
travel
reading
1 5 2 0 mm
0 059
0 078
in
Tighten
the lock
nut and recheck both measurements
To
Adjust
I 200 Series
Pedal
height adjustment
is
carried
out in
two
stages
I
Check
the
pedal
pad
height
by measuring
in a
straight
line
with
a
steel
rule the distance from the floor to
the
top
of
the
pedal pad
The
correct
measurement should
be
from 139
5
to
143 5
mm
5 49 5
65
in
Shoold
pedal height adjustment
be
necessary
back off
the
pedal
stop
lock nut
and
adjust
the
pedal stop
to
obtain
the
correct
pedal height
55
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