EasyManua.ls Logo

Delta VFD300C43S-HS User Manual

Delta VFD300C43S-HS
814 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
www.deltaww.com
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan District,
Taoyuan City 33068, Taiwan
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia
Delta Electronics (Shanghai) Co., Ltd.
No.182 Minyu Rd., Pudong Shanghai, P.R.C.
Post code : 201209
TEL: 86-21-6872-3988 / FAX: 86-21-6872-3996
Customer Service: 400-820-9595
Delta Electronics (Japan), Inc.
Tokyo O󰀩ce
Industrial Automation Sales Department
2-1-14 Shibadaimon, Minato-ku
Tokyo, Japan 105-0012
TEL: 81-3-5733-1155 / FAX: 81-3-5733-1255
Delta Electronics (Korea), Inc.
Seoul O󰀩ce
1511, 219, Gasan Digital 1-Ro., Geumcheon-gu,
Seoul, 08501 South Korea
TEL: 82-2-515-5305 / FAX: 82-2-515-5302
Delta Energy Systems (Singapore) Pte Ltd.
4 Kaki Bukit Avenue 1, #05-04, Singapore 417939
TEL: 65-6747-5155 / FAX: 65-6744-9228
Delta Electronics (India) Pvt. Ltd.
Plot No.43, Sector 35, HSIIDC Gurgaon,
PIN 122001, Haryana, India
TEL: 91-124-4874900 / FAX : 91-124-4874945
Delta Electronics (Thailand) PCL.
909 Soi 9, Moo 4, Bangpoo Industrial Estate (E.P.Z),
Pattana 1 Rd., T.Phraksa, A.Muang,
Samutprakarn 10280, Thailand
TEL: 66-2709-2800 / FAX : 662-709-2827
Delta Energy Systems (Australia) Pty Ltd.
Unit 20-21/45 Normanby Rd., Notting Hill Vic 3168, Australia
TEL: 61-3-9543-3720
Americas
Delta Electronics (Americas) Ltd.
Raleigh O󰀩ce
P.O. Box 12173, 5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: 1-919-767-3813 / FAX: 1-919-767-3969
Delta Greentech (Brasil) S/A
São Paulo O󰀩ce
Rua Itapeva, 26 – 3˚ Andar - Bela Vista
CEP: 01332-000 – São Paulo – SP - Brasil
TEL: 55-11-3530-8642 / 55-11-3530-8640
Delta Electronics International Mexico S.A. de C.V.
Mexico O󰀩ce
Vía Dr. Gustavo Baz No. 2160, Colonia La Loma,
54060 Tlalnepantla Estado de Mexico
TEL: 52-55-2628-3015 #3050/3052
*We reserve the right to change the information in this manual without prior notice.
EMEA
Headquarters: Delta Electronics (Netherlands) B.V.
Sales: Sales.IA.EMEA@deltaww.com
Marketing: Maketing.IA.EMEA@deltaww.com
Technical Support: iatechnicalsupport@deltaww.com
Customer Support: Customer-Support@deltaww.com
Service: Service.IA.emea@deltaww.com
TEL: +31(0)40 800 3800
BENELUX: Delta Electronics (Netherlands) B.V.
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
Mail: Sales.IA.Benelux@deltaww.com
TEL: +31(0)40 800 3800
DACH: Delta Electronics (Netherlands) B.V.
Coesterweg 45, D-59494 Soest, Germany
Mail: Sales.IA.DACH@deltaww.com
TEL: +49(0)2921 987 0
France: Delta Electronics (France) S.A.
ZI du bois Challand 2, 15 rue des Pyrénées,
Lisses, 91090 Evry Cedex, France
Mail: Sales.IA.FR@deltaww.com
TEL: +33(0)1 69 77 82 60
Iberia: Delta Electronics Solutions (Spain) S.L.U
Ctra. De Villaverde a Vallecas, 265 1º Dcha Ed.
Hormigueras – P.I. de Vallecas 28031 Madrid
TEL: +34(0)91 223 74 20
C/Llull, 321-329 (Edici CINC) | 22@Barcrelona, 08019 Barcelona
Mail: Sales.IA.Iberia@deltaww.com
TEL: +34 93 303 00 60
Italy: Delta Electronics (Italy) S.r.l.
U󰀩cio di Milano Via Senigallia 18/2 20161 Milano (MI)
Piazza Grazioli 18 00186 Roma Italy
Mail: Sales.IA.Italy@deltaww.com
TEL: +39 02 64672538
Russia: Delta Energy System LLC
Vereyskaya Plaza II, o󰀩ce 112 Vereyskaya str.
17 121357 Moscow Russia
Mail: Sales.IA.RU@deltaww.com
TEL: +7 495 644 3240
Turkey: Delta Greentech Elektronik San. Ltd. Sti. (Turkey)
Şerifali Mah. Hendem Cad. Kule Sok. No:16-A
34775 Ümraniye – İstanbul
Mail: Sales.IA.Turkey@deltaww.com
TEL: + 90 216 499 9910
GCC: Delta Energy Systems AG (Dubai BR)
P.O. Box 185668, Gate 7, 3rd Floor, Hamarain Centre
Dubai, United Arab Emirates
Mail: Sales.IA.MEA@deltaww.com
TEL: +971(0)4 2690148
Egypt + North Africa: Delta Electronics
511 Cairo Business Plaza, North 90 street,
New Cairo, Cairo, Egypt
Mail: Sales.IA.MEA@deltaww.com
Delta Vector Control Drive - C2000 Series
(High Speed Models)
User Manual
Delta Vector Control Drive
C2000 Series
(High Speed Models)
User Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Delta VFD300C43S-HS and is the answer not in the manual?

Delta VFD300C43S-HS Specifications

General IconGeneral
BrandDelta
ModelVFD300C43S-HS
CategoryDC Drives
LanguageEnglish

Summary

Industrial Automation Headquarters

Asia

Lists contact information for Delta Electronics in various Asian locations, including Shanghai, Japan, and Korea.

EMEA

Lists contact information for Delta Electronics in EMEA region countries like Netherlands, Germany, France, Spain, Italy, Russia, Turkey, and GCC.

Americas

Lists contact information for Delta Electronics in the Americas, including Raleigh (USA), Sao Paulo (Brazil), and Mexico.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

Chapter 1 Introduction

1-1 Nameplate Information

Provides details about information found on the product's nameplate, including model name, voltage, current, frequency range, and certifications.

1-2 Model Name

Explains the structure and meaning of the model name for the C2000 series drives, detailing installation type and applicable motor capacity.

1-3 Serial Number

Details the format and components of the serial number, indicating production number, week, year, and factory.

1-4 Apply After Service by Mobile Device

Describes how to use a mobile device and QR code to access Delta's after-service website for repair applications.

1-5 RFI Jumper

Explains the function of the RFI jumper and its role in protecting the drive against surges and noise, including precautions for removal.

1-6 Dimensions

Provides physical dimensions and mounting hole specifications for various drive frames (D0, D, E, F, G, H), crucial for installation planning.

Chapter 2 Installation

2-1 Mounting Clearance

Explains the necessary clearance for mounting the AC motor drive to ensure proper heat dissipation and prevent fire accidents.

2-2 Flow and Power Dissipation

Provides data on air flow rates for cooling and power dissipation for various models, crucial for ventilation system design.

Chapter 3 Unpacking

3-1 Unpacking

Provides step-by-step instructions for unpacking the AC motor drive, including cutting straps, removing covers, and loosening screws for different frames.

3-2 The Lifting Hook

Details the location of lifting holes for frames D0 to H and the correct method for lifting the drive safely.

Chapter 4 Wiring

4-1 System Wiring Diagram

Illustrates the system wiring diagram for AC input and output terminals, including essential components like NFB, contactors, and reactors.

4-2 Wiring Diagrams

Provides wiring diagrams for main circuit connections for Frame D0-F and Frame G-H, detailing connections for power, motors, and optional components.

Chapter 5 Main Circuit Terminals

5-1 Main Circuit Diagram

Presents main circuit wiring diagrams for various drive frames (D0-F, G-H), showing connections for power input, output, and brake units.

5-2 Main Circuit Terminals

Details specifications for main circuit terminal wiring, including ring lug types, wire gauges, and screw torque requirements.

Chapter 6 Control Terminals

6-1 Remove the Cover for Wiring

Provides instructions for removing the drive's top cover to access multi-function input and output terminals for wiring, specific to different frames.

6-2 Specifications of Control Terminal

Details specifications for control terminals, including terminal functions, conductor types, wire gauges, and torque requirements.

6-3 Remove the Terminal Block

Explains how to remove the control board terminal block.

Chapter 7 Optional Accessories

7-1 Brake Resistors and Brake Units

Lists brake resistors and units for 460V motors, including specifications like braking torque, resistor value, and current.

7-2 Non-fuse Circuit Breaker

Recommends non-fuse circuit breaker ratings for different C2000-HS models, complying with UL standards.

7-3 Fuse Specification Chart

Provides fuse specifications and part numbers for 460V models, including compliance with NEC and Canadian Electrical Code.

7-4 AC/DC Reactors

Explains the function and specifications of AC input reactors for improving power factor and reducing surges.

7-5 EMC Filter

Details external EMC filters for C2000 series, including model names, carrier frequency, emission levels, and installation precautions.

7-6 Panel Mounting (MKC-KPPK)

Describes panel cutout dimensions for wall and embedded mounting of digital keypads, including IP66 waterproof level.

7-7 Conduit Box Kit

Lists components of conduit box kits for various drive frames (D0, D, E, F, G, H) with model numbers and quantities.

7-8 Fan Kit

Shows fan models for heat sinks and capacitors applicable to different drive frames (D0, D, E, F, G, H).

7-9 Flange Mounting Kit

Provides cutout dimensions and mounting hole specifications for flange mounting kits for frames D0–F.

7-10 Power Terminal Kit

Details components and installation of the MKC-PTCG power terminal kit.

7-11 USB/RS-485 Communication Interface IFD6530

Explains the specifications and features of the IFD6530 USB/RS-485 communication interface.

Chapter 8 Option Cards

8-1 Option Card Installation

Outlines the general procedure for installing option cards, including cover removal and screw handling for different frames.

8-2 EMC-D42A Extension Card

Describes the EMC-D42A extension card for digital I/O, detailing terminals, functions, and sink/source modes.

8-3 EMC-D611A Extension Card

Explains the EMC-D611A extension card for 6-point digital inputs with 110VAC voltage, detailing terminals and functions.

8-4 EMC-R6AA Relay Output Extension Card

Details the EMC-R6AA extension card for 6-point normally open relay outputs, explaining terminals and functions.

8-5 EMC-A22A Extension Card

Describes the EMC-A22A extension card for analog I/O, detailing terminals and functions for voltage/current modes.

8-6 EMC-BPS01 +24V Power Card

Explains the EMC-BPS01 +24V power card, including terminals, input power, and functions, noting unsupported features.

8-7 EMC-PG01L / EMC-PG02L PG Card (Line Driver)

Details the EMC-PG01L/PG02L PG card for line driver signals, explaining terminals and functions.

8-8 EMC-PG01O / EMC-PG02O PG Card (Open collector)

Explains the EMC-PG01O/PG02O PG card for open collector signals, detailing terminals and functions.

8-9 EMC-PG01U / EMC-PG02U PG Card

Describes the EMC-PG01U/PG02U PG card for ABZ encoder and UVW Hall signals, detailing terminals and functions.

8-10 EMC-PG01R PG Card (Resolver)

Details the EMC-PG01R PG card for resolver signals, explaining terminal descriptions and wiring diagrams.

8-11 CMC-MOD01 Communication Card, Modbus TCP

Explains the CMC-MOD01 communication card for Modbus TCP, covering features, specifications, and communication parameters.

8-12 CMC-PD01 Communication Card, PROFIBUS DP

Details the CMC-PD01 communication card for PROFIBUS DP, including features, specifications, and LED indicators.

8-13 CMC-DN01 Communication Card, DeviceNet

Explains the CMC-DN01 communication card for DeviceNet, covering functions, profile, specifications, and LED indicators.

8-14 CMC-EIP01 Communication Card, EtherNet/IP

Details the CMC-EIP01 communication card for EtherNet/IP, including features, specifications, and communication parameters.

8-15 CMC-EC01 Communication Card, EtherCAT

Explains the CMC-EC01 communication card for EtherCAT, including features, profile, specifications, and network connection.

8-16 CMC-PN01 Communication Card, PROFINET

Details the CMC-PN01 communication card for PROFINET, including features, profile, specifications, and RJ45 PIN definitions.

8-17 EMC-COP01 Communication Card, CANopen

Explains the EMC-COP01 communication card for CANopen, including terminating resistor position, RJ45 pin definition, and specifications.

8-18 Delta Standard Fieldbus Cables

Lists Delta's standard fieldbus cables for CANopen, DeviceNet, Ethernet/EtherCAT, and PROFIBUS, including part numbers and lengths.

Chapter 9 Specification

9-1 460V Series

Provides a specification table for the 460V series drives, detailing output rating, input rating, and drive weight.

9-2 Environment for Operation, Storage and Transportation

Details environmental requirements for operation, storage, and transportation, including installation location, temperature, humidity, and pollution levels.

9-3 Specification for Operation Temperature and Protection Level

Outlines operation temperature and protection levels for the drive, specifying conditions for different frames and conduit box usage.

9-4 Derating Curve of Ambient Temperature

Presents derating curves related to ambient temperature and altitude, including UL Type I/IP20 and UL Open Type specifications.

Chapter 10 Digital Keypad

10-1 Descriptions of Digital Keypad

Describes the digital keypad's communication protocol, installation method, and functions of individual keys.

10-2 Function of Digital Keypad KPC-CC01

Explains the functions of the KPC-CC01 digital keypad, covering power-on display, menu navigation, and various operational modes.

10-3 TPEditor Installation Instruction

Provides instructions for installing TPEditor software and basic functions for creating and editing HMI pages.

10-4 Fault Code Description of Digital Keypad KPC-CC01

Lists fault codes displayed on the LCM keypad, providing descriptions and corrective actions for keypad-related errors.

10-5 Unsupported Functions using TPEditor on KPC-CC01 Keypad

Lists functions not supported by TPEditor on the KPC-CC01 keypad, such as Local Page Setting and Read from TP.

Chapter 11 Summary of Parameter Settings

00 Drive Parameters

Summarizes drive parameters including identity code, rated current, parameter reset, start-up display, and multi-function display content.

01 Basic Parameters

Details basic parameters such as maximum operation frequency, output frequency/voltage for motors 1 and 2, and acceleration/deceleration times.

02 Digital Input / Output Parameters

Describes digital input/output parameters, covering two-wire/three-wire operation control, multi-function input commands, and multi-function output settings.

03 Analog Input / Output Parameters

Explains analog input/output parameters, including selection for AVI, ACI, AUI, bias modes, and filter times.

04 Multi-step Speed Parameters

Lists multi-step speed parameters, including frequency settings for each step and position commands.

05 Motor Parameters

Details motor parameters such as auto-tuning, full-load current, rated power, rated speed, number of poles, and no-load current.

06 Protection Parameters

Outlines protection parameters including low voltage level, over-voltage stall prevention, over-current stall prevention, and electronic thermal relay settings.

07 Special Parameters

Summarizes special parameters such as software brake level, DC brake time, voltage increasing gain, and restart after momentary power loss.

08 High-function PID Parameters

Details high-function PID parameters, including feedback selection, gains, and output command limits.

11 Advanced Parameters

11-00 System Control

Covers system control settings like auto-tuning for ASR/APR, inertia estimate, zero servo, linear-cross, and frequency saving.

11-01 Per Unit of System Inertia

Explains how to get system inertia from Pr.11-01, including calculations for induction and permanent magnet motors.

11-02 ASR1 / ASR2 Switch Frequency

Sets the switching point for ASR in the FOC area, affecting response and noise.

11-03 ASR1 Low-speed Bandwidth

Sets the low-speed bandwidth for ASR1, adjustable for response and vibration.

11-04 ASR2 High-speed Bandwidth

Sets the high-speed bandwidth for ASR2, adjustable for response and vibration.

11-05 Zero-speed Bandwidth

Sets the zero-speed bandwidth, adjustable for improving starting performance and reducing steady-state error.

13 Application Parameters by Industry

13-00 Application Selection

Allows selection of application macros like Compressor (IM), Fan, Pump, or AHU for automatic default value adjustment.

Chapter 14 Extension Card Parameters

14-00 Extension Card Input Terminal Selection (AI10)

Explains selecting the input terminal for AI10, covering functions like frequency command, torque command, PID target, and thermistor input.

14-01 Extension Card Input Terminal Selection (AI11)

Details selecting the input terminal for AI11, covering functions like frequency command, torque command, PID target, and PID feedback signal.

14-08 Analog Input Filter Time (AI10)

Explains setting the analog input filter time for AI10 to filter noisy signals and improve control stability.

14-09 Analog Input Filter Time (AI11)

Details the analog input filter time for AI11, used to filter noisy signals and adjust control response.

14-10 Analog Input 4–20mA Signal Loss Selection (AI10)

Specifies treatment for 4–20mA signal loss on AI10, including options to continue operation, ramp to stop, or stop immediately.

14-11 Analog Input 4–20mA Signal Loss Selection (AI11)

Explains treatment for 4–20mA signal loss on AI11, covering options to continue operation, ramp to stop, or stop immediately.

14-12 Extension Card Output Terminal Selection (AO10)

Details selection for the AO10 output terminal, covering output frequency, frequency command, motor speed, output current, and voltage.

14-13 Extension Card Output Terminal Selection (AO11)

Explains selection for the AO11 output terminal, covering output frequency, frequency command, motor speed, output current, and voltage.

14-14 Analog Output 1 Gain (AO10)

Describes adjusting voltage level output to the analog meter from the analog signal (Pr.14-12) of the drive's output terminal AFM1.

14-15 Analog Output 1 Gain (AO11)

Explains adjusting voltage level output to the analog meter from the analog signal (Pr.14-13) of the drive's output terminal AFM2.

14-16 Analog Output 1 in REV Direction (AO10)

Determines voltage reverse output for AO10 based on settings Pr.14-36=2 or Pr.14-37=2.

14-17 Analog Output 1 in REV Direction (AO11)

Determines voltage reverse output for AO11 based on settings Pr.14-36=2 or Pr.14-37=2.

14-18 Extension Card Input Selection (AI10)

Explains selecting the input terminal for AI10, covering 0–10V (AVI10), 0–20mA (ACI10), and 4–20mA (ACI10).

14-19 Extension Card Input Selection (AI11)

Details selecting the input terminal for AI11, covering 0–10V (AVI11), 0–20mA (ACI11), and 4–20mA (ACI11).

14-20 AO10 DC Output Setting Level

Sets the DC output level for AO10.

14-21 AO11 DC Output Setting Level

Sets the DC output level for AO11.

14-22 AO10 Filter Output Time

Sets the filter output time for AO10.

14-23 AO11 Filter Output Time

Sets the filter output time for AO11.

Chapter 15 CANopen Overview

15-1 CANopen Overview

Provides an overview of the CANopen protocol, its standardization, specifications, and RJ45 pin definition.

15-2 Wiring for CANopen

Details CANopen wiring using an external adapter card EMC-COP01 and RJ45 cable, including termination resistor requirements.

15-3 CANopen Communication Interface Descriptions

Describes CANopen control modes, including DS402 standard and Delta standard, covering speed, torque, position, and home control.

15-4 CANopen Supporting Index

Lists CANopen supporting functions and services, including index and sub-index definitions for C2000-HS control index and Delta standard modes.

15-5 CANopen Fault Code

Provides a table of CANopen fault codes with their displays, descriptions, fault registers, and fault codes.

15-6 CANopen LED Function

Explains the function of CANopen RUN and ERR LEDs, detailing their status, condition, and corresponding CANopen states.

Chapter 16 PLC Function Applications

16-1 PLC Summary

Provides a summary of PLC functions, including the ladder diagram editing tool WPLSoft and its system requirements.

16-2 Notes before PLC use

Lists important notes and precautions before using PLC functions, covering communication settings, node identification, and program download/upload procedures.

16-3 Turn on

Explains how to connect to PC and implement PLC functions, including connection steps and wiring diagrams.

16-4 Basic principles of PLC ladder diagrams

Introduces fundamental principles of PLC ladder diagrams, including schematic diagrams, symbol explanations, and common control circuits.

16-5 Various PLC device functions

Details various PLC device functions, covering specifications for algorithmic control, I/O terminals, relay bit forms, timers, counters, and data registers.

16-6 Introduction to the Command Window

Explains the command window interface, including an overview of basic commands, output commands, timer/counter commands, and main control commands.

16-7 Error display and handling

Lists common PLC error codes, their descriptions, action levels, reset methods, and corrective actions for troubleshooting.

16-8 CANopen Master control applications

Describes controlling the drive using CANopen as a master, covering activation, memory settings, and communication parameters.

16-9 Explanation of various PLC mode controls (speed, torque, homing, and position)

Explains various PLC mode controls for speed, torque, homing, and position, providing register tables for each.

16-10 Internal communications main node control

Details internal communications using RS-485 protocol, covering master-slave structure, master settings, and hardware wiring.

16-11 Count function using MI8

Explains using MI8 for high-speed counting and frequency calculation, including related parameters.

16-12 Modbus remote IO control applications (use MODRW)

Describes using the MODRW command for C2000-HS internal PLC to control slave devices via RS-485, including examples and practical applications.

16-13 Calendar functions

Explains internal PLC calendar functions, including supported commands, time display, and related special M items.

Chapter 17 Safe Torque Off Function

17-1 The Drive Safety Function Failure Rate

Presents failure rate data for drive safety functions based on standards like IEC61508 and ISO13849.

17-2 Safe Torque Off Terminal Function Description

Describes the Safe Torque Off (STO) terminal function, detailing its hardware control and operation principles.

17-3 Wiring Diagram

Illustrates wiring diagrams for internal STO circuits and control loops, showing connections for I/O cards and ESTOP switches.

17-4 Parameters

Details parameters related to STO function, including alarm latch, multi-function output settings, and display content.

17-5 Operating Sequence Description

Explains operating sequences for normal operation, STO, and related fault conditions based on parameter settings.

17-6 New Error Code for STO Function

Lists new error codes for STO function, including fault codes, descriptions, and corrective actions for different firmware versions.

Related product manuals