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DD15 EuroIV
Detroit Diesel DD15 EuroIV User Manual
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DDC-SVC-MAN-0175
DD Platform EuroIV Operators
Manual
Specifications are subject to change without notice. Detroit Diesel
Corporation is registered to ISO 9001:2001.
Copyright © Detroit Diesel Corporation. All rights reserved. Detroit
Diesel Corporation is a Daimler company.
Printed in U.S.A.
2
Table of Contents
Default Chapter
2
Table of Contents
2
Forward
4
Introduction
4
Non-Genuine and Rebuilt Component Quality Alert
4
Personnel Requirements
5
Engine Conversions and Modifications
5
To the Operator
6
Caution Summary
8
Engine Identification
15
Engine Components - DD Platform
15
Engine Model and Serial Number Designation
16
Operating Instructions for Starting the Engine
20
First Time Start Preparations
20
Detroit Diesel Electronic Controls (DDEC) System
38
DDEC VI System
38
Detroit Diesel Electronic Control System Operation
40
Detroit Diesel Electronic Control System Features
44
Accelerating the Vehicle
46
Cruise Control
47
Engine Brake and Cruise Control
49
DD Platform Shifting
50
Idling
50
Engine Brake System
51
Driver Control Switches
51
Clutch Pedal and Throttle Position Controls
51
Engine Brake Activation Conditions
51
Engine Brake Operation
51
Anti-Lock Braking Systems
52
Operating on Flat, Dry Pavement
53
Operating down a Long, Steep Grade
53
Operating on Wet or Slippery Pavement
54
Engine Systems
56
Preventive Maintenance Intervals
58
Preventive Maintenance Tables
62
Routine Preventive Maintenance
64
Monitoring the Lubricating Oil
64
Monitoring the Lubricating Oil Filter
65
Monitoring the Cooling System
66
Inspection of the Radiator
67
Monitoring the Cooling System Filter
68
Monitoring the Fuel Filters
68
Adjusting the Valve Lash
69
Monitoring the Belt Tensioner
69
Monitoring the Serpentine Belts
69
Inspection of the Air Intake System
70
Monitoring the Air Cleaner
70
Monitoring the Exhaust System
71
Inspection of the Air Compressor
71
Monitoring the Fuel and Fuel Tank
71
Inspection of Hoses and Fittings for Fuel Leaks
72
Inspection of the Turbocharger and Charge Air Cooler
73
Inspection of the Battery
73
Steam Cleaning the Engine
74
Inspection of the Battery-Charging Alternator
75
Lubricating the Fan Hub
75
Checking the Vibration Damper
76
How to Procedures
77
How to Select Lubricating Oil
77
When to Change Oil
78
How to Replace the Lubricating Oil and Oil Filter
79
How to Select Diesel Fuel
81
How to Replace the Fuel Filters
83
Engine out of Fuel - How to Restart
89
How to Clean an Engine
90
How to Clean the Cooling System
91
Degreasing the Cooling System
92
How to Select Coolant
92
How to Replace the Coolant Filter
100
Checking the Hoses
101
How to Service the Dry Type Air Cleaner
102
Troubleshooting
103
Abnormal Coolant Temperature
103
Hard Starting
103
Abnormal Engine Operation
104
Abnormal Operating Conditions
105
Engine Storage
107
Preparing Engine for Storage
107
Procedure for Restoring to Service an Engine that Has Been in Extended Storage
110
Customer Assistance
112
Detroit Genuine Coolant Engine Products
114
Engine Oil Capacities
116
4
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Detroit Diesel DD15 EuroIV Specifications
General
Brand
Detroit Diesel
Model
DD15 EuroIV
Category
Engine
Language
English
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