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Detroit Diesel 60 User Manual

Detroit Diesel 60
154 pages
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DDC-SVC-MAN-0039
Specifications are subject to change without notice. Detroit Diesel Corporation
is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation.
All rights reserved. Detroit Diesel Corporation is a Daimler company.
Printed in U.S.A.
13400 Outer Drive, West, Detroit, Michigan 48239-4001
Telephone: 313-592-5000
www.detroitdiesel.com
EPA04 Series 60
®
Operators Manual

Table of Contents

Questions and Answers:

Detroit Diesel 60 Specifications

General IconGeneral
BrandDetroit Diesel
Model60
CategoryEngine
LanguageEnglish

Summary

Caution Summary

Engine Operation Cautions

Critical safety warnings for operating the engine, including electronic controls.

Loss of Vehicle Control Cautions

Specific warnings about using Engine Brake and Cruise Control to prevent loss of vehicle control.

Personal Injury Warnings

General warnings about personal injury risks from hot surfaces, chemicals, and moving parts.

Fuel System Cautions

Safety warnings related to fire hazards during fueling and fuel system work.

Starting Aids - Flames, Explosion, Toxicity

Specific safety precautions when using ether as a starting aid.

Operating Instructions for a First Time Start

Pre-Start System Checks

Crucial checks for cooling, lubrication, and fuel systems before initial engine start.

Engine Start and Operation Procedures

Steps for starting the engine (electric/air), running it, and emergency jump starting.

DDEC V System

DDEC V System Overview and Features

Introduction to DDEC V, its electronic controls, and key features like engine protection.

DDEC V Operation and Diagnostics

Covers engine protection, override switches, diagnostic codes, and data readers.

DDEC V Engine Driving Tips

Vehicle Acceleration and Cruise Control

How to use electronic controls for acceleration and maintaining speed.

Engine Brake System

Driver Controls and Operation

How to use engine brake switches, pedal controls, and general operation.

Driving Guidelines for Engine Brakes

Using engine brakes on different road conditions and grades.

Maintenance

Scheduled Maintenance Intervals Overview

Introduction to maintenance intervals and where to find details.

On-Highway Truck and Parlor Coach Maintenance

Daily, 7,500, and 15,000 mile checks for trucks and parlor coaches.

Regular Maintenance Intervals - Truck/Coach

Regular maintenance schedule for on-highway trucks and parlor coaches.

Preventive Maintenance Intervals Explained

Explanation of maintenance items and daily checks.

How-To Section

How to Select Lubricating Oil

Guide to selecting the correct lubricating oil based on SAE and API specifications.

How to Replace Lube Oil Filters

Step-by-step instructions for replacing spin-on lube oil filters.

How to Select Fuel Oil

Information on selecting proper diesel fuel quality and properties.

Replace Spin-On Fuel Filter Elements

Procedure for replacing spin-on fuel filter elements.

How to Select Coolant

Guide to selecting the correct coolant for Series 60 engines.

Approved Coolants

Lists approved and preferred coolants for Series 60 engines.

Coolants Not Recommended for Use

Lists coolants that are not recommended for Detroit Diesel engines.

SCA Test Procedures

Procedures for testing coolant using Power Trac 3-Way Test Strips.

Summary of Coolant Recommendations

General recommendations for maintaining engine coolant to DDC specifications.

How to Drain and Flush the Cooling System

Step-by-step guide for draining and flushing the engine cooling system.

Basic Troubleshooting

Objectionable Exhaust Symptoms and Probable Causes

Identifies exhaust smoke symptoms and their likely causes.

Hard Starting Symptoms and Probable Causes

Lists symptoms and probable causes for engines that are hard to start.

Abnormal Engine Operation Symptoms and Probable Causes

Addresses issues like rough running, stalling, and low power.

Abnormal Operating Condition Symptoms and Probable Causes

Troubleshooting high oil consumption and low oil pressure.

Abnormal Coolant Temperature Symptoms and Probable Causes

Identifies causes for engines running too hot or too cold.

Engine Storage

Temporary Engine Storage (30 Days or Less)

Specific steps for short-term engine storage.

Extended Engine Storage (More than 30 Days)

Detailed procedure for preparing an engine for extended storage periods.

Customer Assistance

Road Service in the U.S. or Canada

Working with DDC Service Outlets

Customer Complaint Resolution Procedure

Limited Warranty on Series 60 DDEC V EGR Engines Used in On-Highway Vehicle Applications

Warranty Exclusions and Limitations

Lists items and conditions not covered by the warranty.

Limited Warranty on Engines Powering Urban Bus, Motor Coach or Motor Home Applications

Limited Warranty on Engines Used in Fire Truck or Crash Rescue Vehicle Applications

Warranty Terms of Coverage

Warranty applicability, defects, repairs, and service responsibilities for emergency vehicles.

Warranty Period and Limitations

How the warranty period is determined for fire truck/crash rescue vehicle engines.

Specifications

Fuel and Lubricating Oil Filters

Lists part numbers for fuel and lubricating oil filters.

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