Why is my Detroit Diesel Series 60 producing black or gray smoke?
If your Detroit Diesel Engine shows black or gray smoke, this could be due to several reasons. It might be caused by a damaged or dirty air cleaner, using the wrong type of fuel, excessive exhaust back pressure, incorrect injector timing, high ambient temperature, or thin air because of high altitude. Make sure to correct any malfunction promptly.
What to do if my Detroit Diesel Engine has hard starting symptoms?
If your Detroit Diesel Engine is hard to start, it could stem from several issues. You may have low battery voltage—ensure the battery is fully charged. Check for loose cranking motor connections and tighten them if necessary. The cranking motor or its switch might be faulty, in which case you should replace them. Internal seizure may also cause this issue, so inspect the engine for internal damage. Also, low compression can be a factor, so check for worn intake and exhaust valves.
How to troubleshoot abnormal coolant temperature in a Detroit Diesel Engine?
If your Detroit Diesel Engine is experiencing abnormal coolant temperature, check for a few potential causes. The cooling system passages or radiator core passages may be restricted; clear any obstructions. The temperature-controlled fan or water pump might be faulty, requiring replacement. Also, ensure the coolant level is adequate and refill if low.
What causes abnormal operation in a Detroit Diesel Series 60 Engine?
If your Detroit Diesel Engine is operating abnormally, several factors could be at play. A cylinder might be misfiring, so investigate for faulty injector operation. Ensure the engine is receiving sufficient fuel by checking the fuel supply. High return fuel temperature can also cause issues, so check for fuel cooling problems. Additionally, low compression could be the culprit; assess the engine for compression issues.
What to do if a Detroit Diesel Series 60 has an abnormal operating condition?
If your Detroit Diesel Engine is showing abnormal operating conditions, start by checking for loose connections and tighten them. Replace any cracked lines, damaged gaskets, or seal rings. Ensure that the engine installation angle is not excessive and adjust if necessary. Refill the oil to the recommended level if it is low. Finally, a faulty oil pressure relief valve may be the cause, so replace it if needed.
General| Cooling System | Liquid-cooled |
|---|---|
| Configuration | Inline-6 |
| Bore | 130 mm (5.12 in) |
| Stroke | 160 mm (6.30 in) |
| Fuel System | Electronic Unit Injector (EUI) |
| Turbocharger | Yes |
| Aspiration | Turbocharged |
| Torque | 1, 250-1, 650 lb-ft (1, 695-2, 237 Nm) |
| Engine Type | Diesel |
Cautions to observe when operating the engine.
Cautions to avoid loss of vehicle control when using engine brake or cruise control.
Cautions to observe when performing preventative maintenance.
Warnings about personal injury during maintenance.
Warning about hot oil hazards.
Warnings about fire hazards.
Precautions for handling used engine oil.
Cautions regarding rotating parts and belts.
Warning about hot coolant hazards.
Warnings about fire hazards during operation.
Cautions about rotating belts and fans.
Cautions for using caustic cleaning agents.
Cautions about accidental engine startup.
Warnings about electrical shock hazards.
Hazards and precautions for battery handling.
Warning about hot coolant hazards during service.
Cautions about slipping and falling.
Cautions about hot surfaces.
Cautions about rotating parts.
Fire hazards during fueling and system work.
Fire hazards from flammable fluid leaks.
Fire hazards from heated fuel vapors.
Risk of fire from mixing fuels.
Hazards and precautions when using ether.
Eye injury risk from compressed air.
Fire hazards from heated oil vapors.
Fire hazards from open flames.
Fire hazards from volatile vapors.
Cautions about slipping and falling.
Personal injury warnings related to engine exhaust.
Personal injury warnings during engine operation.
Checks for various engine systems before initial startup.
Warning about battery explosion during jump starting.
Notice regarding voltage and polarity for jump starting.
Notice regarding jumper cable connection sequence.
Precautions for battery explosion and acid burns.
Features of the DDEC V system for operator warnings.
Engine protection system monitoring and parameters.
Optional feature to conserve fuel by reducing idling.
Operation and features of the cruise control system.
Instructions for engaging and adjusting cruise control.
Cautions for using cruise control to avoid loss of vehicle control.
Automatic operation of engine retarders with cruise control.
Cautions for activating the engine brake system.
Recommendations for shifting gears based on engine speed.
Information on DDEC Reports data recording.
Notes on DDEC V system operation and software.
Details on engine protection system malfunctions.
Feature to override automatic engine shutdown.
Option for immediate reduction in engine speed.
Conditions that cause the Red Stop Lamp to illuminate.
Tool for extracting diagnostic information from the engine.
Examples of warning lamp flashing code displays.
How engine response differs from mechanical engines.
Features and operation of DDEC V Cruise Control.
Instructions for engaging and adjusting cruise control.
Automatic operation of engine retarders with cruise control.
Recommendations for shifting gears based on engine speed.
Negative effects of prolonged idling and use of high idle.
Use of winter fronts for cab heating while idling.
Types of switches for controlling engine braking.
Operation of the low/high engine brake switch.
Operation of the low/med/high engine brake switch.
Controls for automatic engine braking system operation.
How the engine brake retarder system operates.
Cautions for engine brake use to avoid loss of control.
How ABS interacts with the engine brake system.
Guidelines for using engine brakes on flat, dry roads.
Using engine brakes for controlled descent on grades.
Warning about excessive use of service brakes causing fade.
Cautions for using engine brakes on wet or slippery roads.
Cautions for using engine brakes to avoid loss of control.
Components of the engine fuel system.
Components of the engine lubricating oil system.
How air enters and flows through the engine.
Description of the engine cooling system.
Components of the engine electrical system.
Function of the exhaust system.
Purpose of the EGR system.
Overview of maintenance intervals and descriptions.
Daily check of engine oil level.
Keeping fuel tank full to reduce condensation.
Pre-start inspection of fuel lines and hoses.
Ensuring cooling system is full and checking coolant level.
Inspecting turbocharger mountings, ducting, and charge cooler.
Checking battery charge and connections.
Lubricating the tachometer drive.
Checking drive belt tension and condition.
Tensioning 2-Groove PowerBand belts.
Tensioning 12-Rib Poly-V belts.
Cleaning air compressor intake parts.
Inspecting and replacing the air cleaner element.
Installing new spin-on oil filters.
Determining when fuel filters need replacement.
Checking water pump and coolant inhibitor element.
Information on cranking motor service.
Checking air system connections for tightness and leaks.
Checking exhaust manifold bolts and connections.
Procedure for steam cleaning the engine.
Inspecting and cleaning the radiator core.
Noting oil pressure at engine start.
Precautions when working on the alternator.
Service requirements for Bosch T1 alternators.
General service for alternators.
Checking engine and transmission mounting bolts.
Checking and recording crankcase pressure.
Lubricating fan bearing hub assembly.
Replacing thermostats and seals.
Cleaning the crankcase breather assembly.
Measuring and adjusting valve lash and injector heights.
Inspecting and replacing the vibration damper.
Recommendations for selecting proper lubricating oil.
Using 5W-XX and 10W-XX oils for improved cold starting.
Use of synthetic oils in Detroit Diesel engines.
Factors affecting oil change intervals and maximum limits.
Procedure for replacing spin-on type oil filters.
Step-by-step instructions for replacing spin-on oil filters.
Guidelines for selecting diesel fuel for satisfactory performance.
Fuel additives that are not allowed and must not be mixed with diesel fuel.
Replacing spin-on type primary and secondary fuel filters.
Detailed steps for replacing spin-on fuel filters.
Procedure for replacing the fuel/water separator element.
Procedure for replacing Fuel Pro filters.
Procedure for restarting an engine that has run out of fuel.
Recommendations for selecting required coolant for Series 60 engines.
Definitions of coolant-related terms.
Definition of Organic Acid Technology coolant.
Definition of Supplemental Coolant Additive.
List of approved and preferred coolants for Series 60 engines.
Information on SCA inhibitor coolants.
Guidelines for mixing antifreeze and water.
Specifications for water used in coolant mixtures.
Coolants that are not recommended for use in Detroit Diesel engines.
Why HVAC coolants should not be used.
Additives not recommended for use in Series 60 engines.
Why soluble oil additives are not approved.
Why chromate additives are not approved.
Intervals for checking coolant inhibitor levels.
How SCAs replenish protection for cooling system components.
Checking nitrite concentration using test strips.
Information on nitrite concentration and potential issues.
Procedures for using coolant test strips.
Replacing spin-on coolant filters.
Causes and effects of coolant dropout.
Maintaining OAT coolant with extenders.
Drain interval for OAT-inhibited coolant.
Common coolant system problems and their causes.
Available products for cooling system maintenance.
General recommendations for maintaining engine coolant.
Step-by-step procedure for draining and flushing the cooling system.
Inspecting and replacing cooling system hoses.
When to replace dry type air cleaner elements.
Troubleshooting engine operation based on exhaust symptoms.
Troubleshooting engine starting issues.
Troubleshooting abnormal engine running and stalling.
Troubleshooting high lube oil consumption and low oil pressure.
Troubleshooting abnormal coolant temperatures.
Special precautions for protecting engine parts from rust and corrosion.
Procedure for protecting the engine for short-term storage.
Procedure for preparing an engine for long-term storage.
Sealing turbocharger openings to prevent damage.
Contact information for North American offices.
Contact information for off-highway sales centers.
Information to gather before calling for road service.
Information required when contacting customer assistance.
General terms and conditions of the warranty.
Warranty applicability for on-highway DDEC V EGR engines.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for replacement engines.
Warranty coverage for service supplies.
Warranty coverage for engine removal and reinstallation.
Exclusions from warranty coverage.
General terms and conditions of the warranty.
Warranty applicability for urban bus/motor coach/home engines.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for replacement engines.
Warranty coverage for service supplies.
Warranty coverage for engine removal and reinstallation.
Exclusions from warranty coverage.
General terms and conditions of the warranty.
Warranty applicability for construction/industrial engines.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for service supplies.
Warranty coverage for engine removal and reinstallation.
DDC covering mechanic travel expenses.
Exclusions from warranty coverage.
General terms and conditions of the warranty.
Warranty applicability for fire truck/crash rescue vehicles.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for replacement engines.
Warranty coverage for service supplies.
Warranty coverage for engine removal and reinstallation.
Exclusions from warranty coverage.
General terms and conditions of the warranty.
Warranty applicability for agricultural machinery engines.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for replacement engines.
Warranty coverage for service supplies.
Exclusions from warranty coverage.
General terms and conditions of the warranty.
Warranty applicability for prime power generator sets.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for replacement engines.
Warranty coverage for service supplies.
DDC covering mechanic travel expenses.
Exclusions from warranty coverage.
General terms and conditions of the warranty.
Warranty applicability for stand-by generator sets.
What the warranty covers regarding engine defects.
Procedure for obtaining warranty repairs.
When the warranty period begins and ends.
Warranty coverage for replacement engines.
Warranty coverage for service supplies.
DDC covering mechanic travel expenses.
Exclusions from warranty coverage.
Lists fuel and lubricating oil filters and their part numbers.
Information on cooling system maintenance products.
Part numbers for concentrated and pre-blended coolants.
Part numbers for supplemental coolant additives.
Part numbers for additive coolant filters.
Part numbers for supplemental additive need release coolant filters.
Part numbers for extended life OAT coolant.
Part numbers for OAT coolant extender.
Part numbers for OAT inhibitors for water-only systems.
Part numbers for cooling system cleaners.
Products for coolant testing and analysis.
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