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Detroit Diesel DDEC VI User Manual

Detroit Diesel DDEC VI
482 pages
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Table of Contents

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Detroit Diesel DDEC VI Specifications

General IconGeneral
Engine TypeDiesel
Power Output350-600 hp
Torque1250-2050 lb-ft
Fuel SystemHigh-pressure common rail
AspirationTurbocharged and aftercooled
Number of Cylinders6
Governor TypeElectronic
Oil SystemWet sump
Communication ProtocolJ1939
Control SystemDDEC VI (Detroit Diesel Electronic Controls)
Emissions ComplianceEPA 2007
WeightVaries depending on model
Cylinder ConfigurationInline
Cooling SystemLiquid-cooled
ConfigurationInline

Summary

2 SAFETY PRECAUTIONS

2.1 STANDS

Use safety stands with hydraulic jacks or hoists; do not rely on jack or hoist to carry load.

2.2 GLASSES

Select and wear appropriate safety glasses when using tools like hammers, chisels, pullers, and punches.

2.3 WELDING

Take precautions to avoid damage to electronic controls and engine when welding.

2.6 ELECTRIC TOOLS

Improper use of electrical equipment can cause severe injury; follow operating instructions.

2.9 FLUIDS AND PRESSURE

Fluids under pressure can penetrate skin; do not put hands in front of fluid under pressure.

2.10 BATTERIES

Work in a well-ventilated area, wear protective clothing, and avoid sparks near batteries to prevent explosion.

2.11 FIRE

Keep a charged fire extinguisher within reach and ensure it is the correct type for the situation.

3 HARDWARE AND WIRING

3.1 MOTOR CONTROL MODULE

The engine-mounted MCM includes control logic for overall engine management.

3.1.2 DPF HARNESS

The Aftertreatment Device (ATD) configuration includes DOC and DPF, with wiring determined by ATD mount position.

3.2 COMMON POWERTRAIN CONTROLLER

The CPC interfaces MCM with vehicle/equipment for engine control and manages other functions.

3.2.2 CPC VEHICLE INTERFACE HARNESS

The OEM-supplied VIH connects the CPC to MCM and other vehicle systems.

3.3.4 DEUTSCH TERMINAL INSTALLATION AND REMOVAL

Covers Deutsch terminal installation and removal methods, including proper tools and procedures.

3.3.5 SPLICING GUIDELINES

Provides guidelines for splices, recommending clipped and soldered splices for most circuits.

3.6 SENSORS

DDEC operates with several sensor types including Variable Reluctance, Thermistor, and Switches.

3.6.4 ENGINE COOLANT LEVEL SENSOR

Provides input to engine protection system and warns of low coolant level.

3.6.6 VEHICLE SPEED SENSOR

CPC calculates vehicle speed using VSS; signal type can be changed.

3.7.1 AMBER WARNING LAMP

AWL is controlled by DDEC VI and indicates system faults or specific conditions.

3.7.2 RED STOP LAMP

RSL is controlled by DDEC VI and indicates potential engine damaging faults.

3.7.3 DPF REGENERATION LAMP (HARDWIRED AND J1939)

Informs operator when parked regeneration is required; solid illumination for manual regeneration.

3.7.5 MALFUNCTION INDICATOR LAMP (MIL)

Indicates emission-related faults; illuminated when fault is active, goes out when inactive.

4 INPUTS AND OUTPUTS

4.1 INPUTS

Lists input functions and their associated CPC connector pins.

4.1.6 CRUISE CONTROL RESUME/ACCEL SWITCH AND SET/COAST SWITCH

Switches for adjusting set speed and resuming cruise control.

4.1.7 DIAGNOSTIC REQUEST SWITCH

Allows flashing of diagnostic codes using AWL and RSL; momentary normally open switch.

4.1.9 ENGINE BRAKE DISABLE

Input switched to ground to prevent engine braking when traction control is active.

4.1.14 LIMITERS FOR TORQUE, ENGINE SPEED, AND VEHICLE SPEED

Inputs indicate engine is being limited to torque, engine speed, or vehicle speed.

4.1.18 REGEN SWITCH

Used by operator to initiate parked regeneration; momentary normally open switch.

4.1.23 STOP ENGINE OVERRIDE

Momentary switch to enable shutdown override; records override activations.

4.2 SWITCH INPUTS RECEIVED OVER J1939 DATA LINK

Supports multiplexing of several switch inputs over the SAE J1939 Data Link.

4.3 DIGITAL OUTPUTS – CPC

Lists CPC digital output functions, driver types (low/high side), and associated pins.

4.3.4 AMBER WARNING LAMP

Illuminated for active faults and flashes during engine shutdown; REQUIRED output.

4.3.7 DPF REGENERATION LAMP (HARDWIRED AND J1939)

Informs operator when parked regeneration is required; optional function.

4.3.14 MALFUNCTION INDICATOR LAMP (MIL)

Required amber warning lamp for emission-related faults.

4.3.15 OPTIMIZED IDLE ACTIVE LAMP

Flashes while timer counts down, illuminates steadily when Optimized Idle is active; REQUIRED for OI.

4.3.16 OPTIMIZED IDLE ALARM

Switches to sensor return to turn on Optimized Idle Alarm; REQUIRED for OI.

4.3.17 RED STOP LAMP

Illuminated for serious faults requiring immediate shutdown; REQUIRED output.

4.3.18 STARTER LOCKOUT

Drives a normally closed relay to interrupt starting signal when output is activated.

4.3.21 VEHICLE POWER SHUTDOWN

Actuates relay to shut down electrical power when engine is shutdown.

5 FEATURES

5.3 CRUISE CONTROL

Maintains targeted speed (MPH) by adjusting fueling; requires VSS or output shaft speed message.

5.4 DIAGNOSTICS

Provides information for problem identification and solving via codes; MCM/CPC perform self-diagnostics.

5.6 ENGINE BRAKE CONTROLS – MBE900 AND MBE4000

Converts engine into power-absorbing compressor; operations allowed under specific conditions.

5.7 ENGINE BRAKE CONTROLS – SERIES 60

Controls engine brake solenoids and VGT position for low, medium, or high braking power.

5.8 ENGINE PROTECTION

Monitors engine sensors and components; illuminates AWL/RSL for critical faults and logs codes.

5.15 IDLE SHUTDOWN TIMER AND PTO SHUTDOWN

Shuts down engine if idling for a specified period; options include override, power shutdown, PTO.

5.18 OPTIMIZED IDLE

Reduces engine idle time by stopping/restarting engine based on conditions like battery charge and temp.

6 COMMUNICATION PROTOCOLS

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