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Detroit Diesel DDFP Series User Manual

Detroit Diesel DDFP Series
92 pages
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Operation and Maintenance
Instructions Manual
DDFP SERIES ENGINES
FOR
FIRE PUMP APPLICATIONS
This manual covers Detroit Diesel engines
modified by Clarke DD-A
for fire pump service
Printed in U.S.A.
LISTED APPROVED LISTED
MP-4 7/96
C13194
FM
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Detroit Diesel DDFP Series Specifications

General IconGeneral
BrandDetroit Diesel
ModelDDFP Series
CategoryEngine
LanguageEnglish

Summary

Principles of Operation

Description

Introduction

Overview of DDFP engines for fire pump applications and their importance.

Model Numbering & Identification

Explains the system for identifying DDFP and DDC engine models and their components.

DDFP Standard Engine Equipment List

FM/UL/ULC Certification Name Plate

General Specifications DDFP Models

Cylinder Designation and Firing Order

Engine Start Up and Operating Instructions

Preparing New Engine For Start-Up

Checklist and procedures for the initial startup of a new or overhauled engine.

Normal Running

Describes the periodic running of fire pump engines for operational assurance.

Fuel System

Guidance on checking the fuel tank, fuel filters, and potential contamination issues.

Drive Belts

Storage Battery

Oil Pressure

Crankcase

Spin-On Type Fuel Filter

Diesel Fuel Recommendations

Details the importance of fuel quality and recommendations for #2-D Diesel Fuel.

Fuel System Schematics

Maintenance and Service Procedures

Diesel Fuel Contamination

Discusses common diesel fuel contamination issues like water and microbe growth.

Engine Out of Fuel

Procedure for restarting an engine that has run out of fuel, including air purging.

Air Intake and Exhaust System

Air Intake Operation

Describes how air is forced into cylinders for scavenging and combustion.

Air Cleaner

Information on the types of air cleaners and servicing recommendations.

Air Filter Service Instructions

Air Box Drains

Crankcase Ventilation

Exhaust Operation

Maintenance and Service Procedures

Weekly, 6-month, and yearly maintenance tasks for the exhaust system and air cleaner.

Lubrication System

Operation

Explains the schematic of the lubricating oil system and its components.

Lube Oil Pump

Describes the positive displacement gear type lube oil pump and its mounting.

Oil Level Dipstick

Specifies the location of the dipstick and procedures for checking oil level.

Lube Oil Filter

Replacing Spin on Oil Filter(s)

Step-by-step instructions for replacing the spin-on lube oil filter.

Lubricating Oil Requirements

Details recommended SAE viscosity grade and API service designation for DDFP engines.

Maintenance and Service Procedure

Weekly

Weekly check of engine oil level with the engine stopped.

Oil Volume

Cooling System

Operation

Explains how the heat exchanger transfers engine heat to raw cooling water.

Engine Coolant

Water

Discusses water quality and its role in coolant system corrosion and scale deposits.

Antifreeze

Provides information on selecting suitable ethylene glycol coolants and concentration requirements.

Coolant Inhibitor

Explains the importance of inhibited coolant for system protection.

Coolant Pump

Engine Coolant Heater

Raw Water System (Cooling Loop)

Maintenance and Service Procedures

Weekly checks for coolant level and pressure cap; annual check of inhibitor and zinc electrode.

Electrical System

Engine Operating System

Describes the two electrical systems: engine heater (AC) and engine starting (DC).

Engine Heaters

Information on AC powered engine coolant and oil heaters required by NFPA-20.

Manual Start Instructions

Instrumentation

Details the gauges and indicators on the instrument panel.

Speed Switch

Information on the electronic speed switch for overspeed protection and starter termination.

Battery Charging Alternator

Starter

Information on the DC electric starting motor for initiating engine start.

DC Wiring Diagrams

AC Wiring Diagrams

Diagrams for AC wiring requirements for jacket water and optional lube oil heaters.

Manual Contactors

Batteries

Checking battery electrolyte gravity and level, and maintaining terminals.

Falk Drive Hub

Lubrication

Adequate lubrication is essential for satisfactory operation, recommending Falk Long Term Grease (LTG).

Installation and Maintenance • Steelflex® Couplings

General Purpose Grease Specifications

Specifications and typical lubricants for general purpose grease used in Falk Steelflex couplings.

Installation of Type T10 Steelflex Tapered Grid Couplings

Instructions for installing Steelflex couplings, including clearance and interference fit hubs.

Offset Alignment

Insert Grid

Annual Maintenance

Periodic Lubrication

Required frequency of lubrication based on lubricant type and operating conditions.

Parts Identification

Part Numbers

List of part numbers for common Steelflex coupling components.

Order Information

Instructions on how to order replacement parts, including required information.

Engine Tune-Up

Speed Control

Explains how engine speed is pre-set and controlled by the governor.

Mechanical Governor

Describes how the mechanical governor controls engine speed via flyweight and spring force.

Speed Adjustment

53 Series Engines

Adjustment procedure for the 53 Series engine governor speed.

Inline 71 Series

Adjustment procedure for Inline 71 Series engine governor speed.

Parts Information

Basic Engine Parts

Details parts sourced from Detroit Diesel Corporation for basic engine assembly.

Standard Option Parts

Lists option parts added by Clarke DD-A to the basic Detroit Diesel engine.

Analysis Program

Coolant Analysis Kit

Information on obtaining and using the coolant analysis kit for engine diagnostics.

Oil Analysis Kit

Information on obtaining and using the oil analysis kit for engine diagnostics.

Owner Assistance

Step 1 - Discuss your problem...

Procedure for discussing problems with dealership management.

Step 2 - When it appears that your problem cannot be resolved...

Contacting Clarke Detroit Diesel-Allison for unresolved issues.

Step 3 - If the problem is still not resolved...

Contacting Detroit Diesel Corporation's Reliability and Materials Engr. for further resolution.

Regional Offices

Warranty On New Detroit Diesel Engines

Terms of Coverage

Details warranty applicability to engines and accessories used in stand-by pump applications.

Warranty Period

Specifies the warranty period for engines and accessories.

This Warranty Does Not Cover

Excludes repairs due to accidents, misuse, storage damage, negligence, or modifications.

Storage

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