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Detroit Diesel GM Bedford 220 User Manual

Detroit Diesel GM Bedford 220
42 pages
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Table of Contents

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Detroit Diesel GM Bedford 220 Specifications

General IconGeneral
BrandDetroit Diesel
ModelGM Bedford 220
CategoryEngine
LanguageEnglish

Summary

SAFETY IS YOUR BUSINESS

TO THE OPERATOR

WARRANTY

Details about the GM Bedford new engine warranty and availability of related forms.

DESCRIPTION

PRINCIPLES OF OPERATION

Explains the four-stroke cycle (Intake, Compression, Power, Exhaust) of diesel engines.

GENERAL DESCRIPTION

GENERAL SPECIFICATIONS

Provides specifications for 220, 330, and 500 cubic inch GM Bedford Diesel engines.

GENERAL DATA

OIL PAN CAPACITIES

Details oil pan capacities in U.S. quarts, Imperial pints, and litres for different engine models.

ENGINE OPTION PLATE AND SERIAL AND MODEL NUMBER DESIGNATION

Option Plate

Describes the engine option plate attached to the valve rocker cover.

Engine Serial Number

Explains the two-series numbering system for engine serial numbers.

Engine Model Number

Details the eight-digit model numbering system for current GM Bedford engines.

Parts Orders

Instructions for ordering parts, requiring engine model and serial numbers.

BEDFORD MODEL DESCRIPTION CHART

ENGINE SYSTEMS

FUEL SYSTEM

Describes the fuel system components and operation, including pumps and filters.

Fuel Injector

Details fuel delivery to injectors and the importance of their periodic inspection.

Fuel Injection Pump

Explains the C.A.V. distributor type fuel injection pump and its mounting.

Main Fuel Filter

Describes the main fuel filter, its replacement interval, and procedure.

Fuel Pump

Details the fuel pump operation and its manual priming function.

Air Venting the Fuel System

Provides instructions for venting air from the fuel system before starting.

GOVERNOR

Explains the governor's role in maintaining accurate engine speed control.

AIR SYSTEM

AIR CLEANER

Describes air cleaner mounting and service instructions for light and heavy duty types.

LUBRICATION SYSTEM

Oil Filter

Details the full-flow oil filter, its bypass valve, and replacement procedure.

COOLING SYSTEM

COOLING SYSTEM MAINTENANCE

Outlines maintenance for coolant level, draining, and drive belts.

Cooling System Overheating

Lists common causes of engine overheating and their remedies.

Miscellaneous Cooling System Checks

Recommends checks for coolant leaks, hose deterioration, and connections.

Cooling System Cleaners

Describes the use of commercial descalers for cleaning cooling systems.

Reverse-Flushing

Explains the procedure for reverse-flushing the radiator and engine block.

Filling the Cooling System

Provides instructions for filling the cooling system to ensure proper coolant levels.

ENGINE EQUIPMENT

COLD START AID

Explains the function and operation of the Thermostart cold start aid.

OPERATING INSTRUCTIONS

PREPARATION FOR STARTING A NEW OR STORED ENGINE FOR THE FIRST TIME

Guides on preparing engines for initial start-up after new or storage.

ROUTINE ENGINE OPERATION

Routine Engine Starts

Step-by-step instructions for starting the engine daily.

NEW ENGINE RUN-IN

Lubricating Oil Consumption

Discusses normal oil consumption after piston and ring seating.

Fuel Oil Consumption

Factors influencing good fuel consumption in diesel engines.

LUBRICATION AND PREVENTIVE MAINTENANCE

LUBRICATION AND PREVENTIVE MAINTENANCE CHART

A chart detailing maintenance intervals for various engine components.

Item 1 Engine Oil Level

Instructions for checking engine oil level daily.

Item 2 Engine Oil Change

Guidance on changing engine oil after the run-in period and thereafter.

Item 3 Engine Oil Filter

Procedure for replacing the engine oil filter element and gasket.

Item 4 Engine Oil Leaks

Check for leaks in the lubricating system every 100 hours.

Item 5 Coolant Level

Instructions for checking and maintaining the coolant level.

Item 6 Cooling System Care

Recommends flushing and cleaning the cooling system periodically.

Item 7 Coolant Leaks

Check for coolant leaks in the system every 200 hours.

Item 8 Fuel Filter

Procedure for replacing the fuel filter element every 500 hours.

Item 9 Fuel Tank Level

Check fuel tank level daily and fill at end of day to minimize condensation.

Item 10 Fuel Oil Leaks

Check fuel lines and connections for leaks every 100 hours.

Item 11 Air Cleaner Care

Service intervals for air cleaner and filter element.

Item 12 Battery and Terminals

Check battery condition and clean terminals every 200 hours.

Item 13 Electrolyte Level

Check battery cell electrolyte level every 50 hours.

Item 14 Specific Gravity

Check the specific gravity of battery electrolyte every 200 hours.

Item 15 Fan Belt Tension

Check and adjust fan belt tension after initial operation and periodically.

Item 16 Engine Mounts

Check engine mount nuts and bolts for tightness every 200 hours.

Item 17 Exhaust System

Check exhaust system nuts and bolts for tightness every 200 hours.

Item 18 Valve Clearances

Check and adjust valve clearances every 200 hours.

Item 19 Throttle Linkage

Lubricate throttle linkage every 100 hours.

DETROIT DIESEL FUEL OIL SPECIFICATIONS

GENERAL CONSIDERATIONS

Discusses the importance of fuel quality for engine performance and life.

DETROIT DIESEL FUEL OIL SPECIFICATIONS

Details fuel classifications and properties required for GM Bedford Diesel engines.

STATEMENT OF POLICY ON FUEL AND LUBRICANT ADDITIVES

ENGINE COOLANT

COOLANT REQUIREMENTS

Lists five basic requirements for a suitable engine coolant solution.

CORROSION INHIBITORS

Explains the role of corrosion inhibitors in protecting cooling system metals.

Chromates

Discusses chromate inhibitors and their potential issues with permanent antifreeze.

Soluble Oil

Details the use of soluble oil as a corrosion inhibitor and its concentration limits.

Non-Chromates

Describes non-chromate inhibitors and their advantages.

INHIBITOR SYSTEMS

Explains inhibitor systems for corrosion protection, pH control, and water softening.

Coolant Filter Elements

Discusses replaceable coolant filter elements and inhibitor compatibility.

Non-chromate inhibitor systems

Recommends non-chromate systems for GM Bedford Diesel engines.

ANTIFREEZE

GENERAL RECOMMENDATIONS

Provides general recommendations for using permanent antifreeze and inhibitors.

ENGINE TUNE-UP PROCEDURES

VALVE ADJUSTMENT

Procedure for adjusting valve clearances for smooth engine operation.

ENGINE IDLE SPEED ADJUSTMENT

Instructions for setting the engine's idle speed.

STORAGE

PREPARING ENGINE FOR STORAGE

Steps to protect the engine interior and exterior from rust and corrosion during storage.

RETURNING AN ENGINE TO SERVICE FOLLOWING STORAGE

Instructions for preparing an engine for start-up after storage.

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