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Dettson CHINOOK CC15-M-V - User Manual

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INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL:
GAS FIRED FURNACE
MODULATING GAS FURNACE
MULTIPOSITION
MODEL
CC15-M-V
INSTALLER / SERVICE TECHNICIAN:
Use the information in this manual for the installation/servicing of the furnace and keep the document near the unit for future
reference.
Caution:
Do not tamper with the unit or its controls. Call a qualified service technician.
HOMEOWNER: Please keep this manual near the furnace for future reference.
Manufactured by: Dettson Industries Inc. Sherbrooke, Qc, Canada www.dettson.com
Gas furnace manufactured on or after May 1, 2017 are not permitted to be used in Canada for heating of buildings
or structures under construction
Printed in Canada on
100% recycled paper
2021-02-25 X40235 Rev.G

Table of Contents

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Summary

SAFETY

Safety Labeling and Warning Signs

Explains DANGER, WARNING, CAUTION levels and their meanings.

Important Information

Provides crucial safety and operational advice for users and installers.

General Safety and Installation Warnings

Critical warnings regarding personal injury, death, and property damage.

Injury Hazard Warning

Warning about sharp sheet metal parts and the need for protective gear.

Carbon Monoxide Poisoning Hazard

Risks and precautions related to CO poisoning from furnace operation.

Fire, Injury or Death Hazard

Specific warnings for installing the furnace in a residential garage.

Proper Venting Checks

Essential steps to ensure correct and safe venting of the furnace.

DETECTION SYSTEMS

Recommendations for CO and Smoke Detectors

Recommends installing CO and smoke detectors for safety.

DANGER OF FREEZING

Frozen Pipe Hazard and Prevention

Warns of frozen pipes and property damage risks.

INTRODUCTION

Furnace Overview and Installation Requirements

Introduces the furnace type and general installation compliance.

CODES AND STANDARDS

Safety Codes (NFGC, ANSI)

Lists US and Canadian safety codes for furnace installation.

General Installation Codes

Specifies general installation standards and codes.

Combustion and Air Ventilation Codes

Codes pertaining to air supply and ventilation for combustion.

Duct Systems Standards

Standards for designing and sizing duct systems.

Acoustical Lining and Fibrous Glass Duct Standards

Standards for duct lining and fibrous glass materials.

Gas Piping and Pressure Testing Codes

Codes governing gas piping installation and leak testing.

Electrical Connections Codes

Standards for making electrical connections.

ELECTROSTATIC DISCHARGE

ESD Precautions for Furnace Components

Steps to prevent damage to electronic controls from static discharge.

LOCATION

Furnace Placement Requirements

Specifies location requirements for furnace installation.

Relative Location to Cooling Equipment

Placement considerations when a cooling coil is present.

ALIZÉ COOLING UNIT

Using the Alizé System Thermostat

Details on using the thermostat with the Alizé cooling system.

INSTALLATION

Position of the Interface Board

Instructions on locating the furnace interface board.

Wiring Connections for Interface Board

Explains how to wire the interface board to furnace controls.

UPFLOW INSTALLATION

Upflow Condensate Drain Connection

Step-by-step guide for connecting condensate drain in upflow.

DOWNFLOW INSTALLATION

Downflow Condensate Drain Connection

Connecting the condensate drain for downflow orientation.

HORIZONTAL INSTALLATION

Horizontal Condensate Drain Connection

Guide for connecting condensate drain in horizontal setup.

VENTING DRAINAGE

Proper Drainage for Horizontal Venting

Ensures correct drainage for horizontal exhaust vent piping.

MULTIPOSITION PRESSURE SWITCH CONNECTION

Pressure Switch Wiring and Tubing

Connects the multiposition pressure switch to furnace control.

DUCT INSTALLATION

General Duct System Requirements

Design and sizing requirements for duct systems.

Smart Duct System

Information on the Dettson Smart Duct System.

Return Air Connections

Guidelines for connecting return air ducts to the furnace.

Supply Air Ducts

Requirements for connecting supply air ducts.

Ductwork Acoustical Treatment

Methods for acoustical treatment of ductwork.

GAS SUPPLY AND PIPING

General Gas Piping Guidelines

General procedures for gas supply and piping installation.

Setting Gas Pressure

How to adjust and verify gas pressure settings.

Propane Conversion Procedure

Steps to convert the furnace from natural gas to propane.

Gas Pipe Grommet Installation

Sealing the gas pipe opening on the cabinet.

ELECTRICAL WIRING

120 V Wiring Requirements

Proper connection and grounding of the 120V power supply.

24 V Wiring Requirements

Guidelines for connecting 24V thermostat wiring.

Thermostat Compatibility and Selection

Information on selecting the correct thermostat for the system.

Alternate Power Supply Considerations

Guidelines for using generators or other alternate power sources.

VENTING AND COMBUSTION AIR PIPING

General Venting and Air Piping Rules

General requirements for vent and combustion air piping.

Approved Vent Piping Materials

Lists approved materials for combustion air and vent pipes.

Direct Vent Installation Requirements

Specific rules for direct vent (2-pipe) installations.

Non-Direct Vent Installation Requirements

Rules for non-direct vent (1-pipe) installations.

Alberta & Saskatchewan Vent Termination Rules

Specific vent termination requirements for Alberta and Saskatchewan.

Special Canadian Venting Requirements

Special venting regulations for installations in Canada.

Vent and Combustion Air Pipe Sizing

Guidelines for sizing vent and combustion air pipes.

Connecting Pipes to the Furnace

Procedures for connecting vent and air pipes to the furnace.

Combustion Air Piping Installation

Steps for installing the combustion air piping.

Exhaust Vent Piping Installation

Steps for installing the exhaust vent piping.

Installing Vent Termination

Procedures for correctly terminating vent pipes.

Concentric Vent Installation

Specific instructions for installing concentric vent terminations.

Two Pipe Vent Termination

Guidelines for installing two-pipe vent terminations.

START UP, ADJUSTMENT AND SAFETY CHECK

To Start Furnace

Steps and prerequisites for starting the furnace.

Lighting Instruction

Sequence for lighting the furnace burners.

Unit Operation Hazard

Hazards associated with furnace operation and safety features.

Setup Switches Configuration

How to configure the furnace's setup switches.

Normal Operation Codes

Explanation of codes displayed during normal furnace operation.

Fault Code Reset Procedure

Steps to clear fault codes from the furnace memory.

Diagnostic Features

Overview of diagnostic capabilities and error reporting.

Sequence of Operation

Detailed sequence of the heating cycle.

Setting Input Rate

Procedure for checking and setting the furnace input rate.

THERMOSTAT AND CONTROLS

Non-Communicating Modulating Thermostat

Using non-communicating thermostats for modulating operation.

Thermostat Input Connections

Terminal connections for various thermostat inputs.

Fuse Information

Details on the furnace control board's 3-amp fuse.

120 VAC Terminals for Accessories

Terminals for connecting 120VAC accessories like air cleaners.

Electronic Air Cleaner (EAC) Connection

How to connect an electronic air cleaner.

HUM Terminal Function

Function of the HUM terminal for humidification.

Stepper Gas Valve Control

How the furnace controls the stepper gas valve.

15-Pin Connector Details

Function and pin assignments of the 15-pin connector.

ECM Motor Connection

Connection details for the ECM blower motor.

Communications LED Indicators

Understanding the RX and STAT communications LEDs.

Memory Card Handling

Critical information about furnace memory cards.

Replacing the Furnace Control

Procedure for replacing the furnace control board.

DIP Switch Settings

Configuration of DIP switches for various functions.

Heat Airflow Adjustment

Using DIP switches to adjust heating airflow.

Cooling Airflow Selection

Selecting cooling airflow based on motor HP and settings.

Heat Rise Adjustment

Using DIP switches to select heat rise settings.

Continuous Fan Speed Setting

Setting the continuous fan speed using DIP switches.

Furnace Test Mode Operation

How to enter and operate the furnace in test mode.

USERS INFORMATION MANUAL

What to Do If You Smell Gas

Emergency procedures to follow when smelling gas.

Operating Your Furnace

Basic instructions for operating the furnace.

Lighting Instructions

Steps for lighting the furnace burners.

FAULT CODES

D1 - No Shared Data

Explains fault code D1 related to missing shared data.

D4 - Memory Card Issues

Explains fault code D4 for corrupt or missing memory card.

D5 - Incorrect Memory Card

Explains fault code D5 for an incompatible memory card.

D6 - Motor Horsepower Mismatch

Explains fault code D6 due to motor horsepower discrepancy.

h - No Modulation

Indicates compromised modulation function.

10 - Furnace Lock-out

Furnace lockout after multiple failed ignition attempts.

11 - Failed Ignition

Indicates a failed ignition attempt.

12 - Low Flame Sense

Indicates a weak flame sense current.

13 - Flame Lost

Flame is no longer sensed after successful ignition.

14 - Unexpected Flame

Flame detected when the gas valve should be off.

16 - Igniter Fail

Indicates a failure of the igniter.

22 - Main High Limit Open

Main high limit switch has opened due to overheat.

26 - Line Neutral Reverse

Indicates reversed line and neutral voltage connections.

30 - Control Board Fuse Blown

The 3-amp fuse on the control board has blown.

33 - MRLC (Manual Reset Limit Control Open)

Rollout switch activated, indicating flame rollout.

44 - Low Pressure Control Switch Closed

Low pressure switch is closed when inducer is not running.

45 - Low Pressure Control Switch Open

Low pressure switch open at high inducer speed.

46 - Low Pressure Control Switch Open 2

Low pressure switch open at low inducer speed.

55 - High Pressure Control Switch Close

High pressure switch closed when inducer is not running.

57 - High Pressure Control Switch Open

High pressure switch open at high inducer speed.

68 - No Blower Communication

Indicates a loss of communication with the blower motor.

71 - No Inducer Communication

Loss of communication with the inducer controller module.

77 - No Gas Valve Feedback

Furnace control lost communication with the gas valve.

93 - Control Fault

Indicates an internal microprocessor fault on the furnace control.

COMMISIONNING CHECK LIST AND FURNACE INFO

Furnace Installation Checklist

A checklist for verifying proper installation and setup.

PART LIST

Identifying Furnace Revision B Models

Guidance on ordering parts for revision B models.

Dettson CHINOOK CC15-M-V Specifications

General IconGeneral
BrandDettson
ModelCHINOOK CC15-M-V
CategoryFurnace
LanguageEnglish

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