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914
Deutz 914 Workshop Manual
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W
orkshop Manual
914
0312 0441
en
In view
of con
tinuous
desi
gn impro
vement
s or
change
s, th
e tech
nical
specifi
catio
ns and
the i
llustra
tions
shown i
n this
oper
ation m
anual
are
subjec
t to
alte
ratio
n. Rep
rinti
ng and
rep
roducti
on,
in pa
rt or
in
whole, are s
ubject t
o our written
approval
.
WWW.PlanDeGraissage.ORG
2
Table of Contents
Foreword
3
General
5
User instructions
9
General
10
Regulations
10
Operating instructions and workshop manual
11
Work cards
12
Key to symbols
14
Technical Data
15
General engine data
15
Injection system
18
Cylinder head
22
Crankcase
28
Drive system
29
Engine control
40
Lube oil system
43
Valve Clearance Adjustment
45
Bolt Tightening Torques
47
Work card overview
57
alphabetical
57
numerical
59
Work Cards
61
General
61
W 0-2-6 Checking the compression pressure
61
W 0-5-1 Mounting and dismounting engine on assembly stand
67
Cylinder Head
69
W 1-1-1 Check and adjust valve clearance
69
W 1-2-2 Remove and refit rocker arm and rocker arm bracket
73
W 1-2-5 Checking the top dead center
79
W 1-4-4 Removing and refitting the cylinder head
87
W 1-4-8 Reworking the cylinder head sealing surface
99
W 1-4-9 Measuring the piston crown clearance
101
W 1-5-1 Removing and refitting the valves
105
W 1-5-4 Checking the valves
109
W 1-6-2 Removing and refitting the valve guide
111
W 1-6-3 Checking the valve guide
115
W 1-7-3 Removing, refitting and checking valve seat inserts
117
W 1-7-8 Checking the valve recess
125
Drive System
127
W 2-1-7 Checking the crankshaft
127
W 2-2-2 Renewing the crankshaft seal (coupling side) on complete engine
133
W 2-2-4 Renewing the crankshaft seal (opposite end to coupling) of complete engine
137
W 2-3-1 Checking the connecting rod
139
W 2-4-1 Removing and refitting the crankshaft
145
W 2-9-7 Checking the piston
149
W 2-10-3 Checking the piston and grooves
151
Crankcase
155
W 3-2-4 Removing and refitting the piston and cylinder
155
W 3-3-1 Checking the cylinder
161
W 3-8-1 Removing and refitting the front cover (opposite end to coupling)
165
W 3-9-1 Removing and refitting the rear cover (coupling end)
169
W 3-9-4 Removing and refitting the adapter housing
173
W 3-10-1 Reworking the crankcase
175
Engine Control
185
W 4-4-7 Removing and refitting the injection pump intermediate gear
185
W 4-4-8 Checking the injection pump intermediate gear
187
W 4-5-5 Removing and refitting the camshaft
189
W 4-5-6 Checking the camshaft
193
Exhaust System / Charging
195
W 6-1-5 Removing and remounting the exhaust manifold
195
W 6-6-4 Removing and remounting the turbocharger
197
W 6-7-3 Removing and refitting the air suction pipe
203
Fuel System
207
W 7-3-1 Renewing the injection lines
207
W 7-4-1 Removing and refitting the injection pump
209
W 7-6-1 Checking and setting the commencement of delivery, with positioning bolt
219
W 7-6-2 Checking and setting the commencement of delivery, with high-pressure pump
225
W 7-7-1 Removing and refitting the injectors
233
W 7-7-5 Checking and adjusting the injectors
237
W 7-10-6 Removing and refitting the fuel lines
241
Lube Oil System
243
W 8-4-5 Removing and remounting the oil pump
243
W 8-4-6 Removing and refitting the oil suction pipe
247
W 8-4-7 Removing and remounting the oil pan
249
W 8-8-2 Removing, remounting and cleaning the oil cooler
251
W 8-11-7 Removing and remounting the change-over cock / filter carrier
255
Cooling System
259
W 9-11-1 Removing and remounting the blower
259
W 9-11-2 Dismantling, reassembling and checking the blower
263
W 9-11-3 Removing and remounting the cooling air ducting
281
Other Components
285
W 12-1-4 Removing and remounting the rotary vibration damper
285
W 12-2-3 Checking the rotary vibration damper
289
W 12-2-5 Disassembly and reassembly of V-belt idler pulley
291
W 12-6-1 Removing and remounting the flywheel
299
W 12-6-3 Renew starter ring gear on flywheel
301
Electrical System
303
W 13-2-3 Removing and remounting the three-phase alternator and support
303
W 13-3-2 Removing and remounting the starter
307
Commercial Tools
309
Special Tools
313
Label
333
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Operation Manual
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Deutz 914 Specifications
General
Engine Model
Deutz 914
Fuel System
Direct Injection
Engine Type
Diesel
Aspiration
Naturally Aspirated
Number of Cylinders
4
Weight (Dry)
380 kg
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