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Deutz 1012 - User Manual

Deutz 1012
120 pages
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Operation Manual
1012
1013

Table of Contents

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Summary

Foreword

General Information and Safety

Safety and Operation Guidelines

Covers general care, safety warnings, and operating precautions.

California Proposition 65 Warning

Warning regarding diesel engine exhaust constituents.

Engine Description and Components

Model and Cylinder Identification

Identifies engine model, serial number, rating plate, and cylinder numbering.

Engine Component Illustrations

Service and starter side views for various engine models.

Lube Oil Circuit Diagrams

Diagrams showing lube oil circuits for 1012/1012E and 1013/1013E.

Fuel System Overview

Illustrates the components of the fuel system.

Cooling System Schematics

Diagrams for cooling systems of 1012, 1012E, 1013, 1013E models.

Engine Operation Procedures

Commissioning Procedures

Covers adding oil, fuel, and filling air cleaner.

Cooling System Filling and Venting

Procedure for filling and venting the engine's cooling system.

Other Preparations and Checks

Pre-start checks, trial run, and break-in procedures.

Starting Procedures

Guides for electric starting and using heater plugs.

Monitoring Systems

How to monitor engine oil pressure and coolant level/temperature.

Engine Shutdown Procedures

Steps for mechanical and electrical engine shutdown.

Cold Weather and High Altitude Operation

Guidelines for operating the engine in winter and at high altitudes.

Operating Media Specifications

Lube Oil Quality and Viscosity

Information on approved lube oil grades and viscosity selection.

Fuel Specifications and Winter Grade Usage

Approved diesel fuel specs and guidance for winter-grade fuel.

Coolant Preparation and Quality

Water quality, coolant prep, and protective liquid information.

Routine Maintenance Schedules and Charts

Maintenance Schedules

Schedules for industrial, EPA engines, and additional maintenance.

Maintenance Charts

Visual charts for standard, short, and specific engine models.

Maintenance Record Log

Tables for recording completed maintenance jobs over various hour intervals.

Service and Maintenance Procedures

Lubrication System Maintenance

Procedures for lube oil changes, filter replacement, and intervals.

Fuel System Maintenance

Fuel filter, pre-filter replacement, and system venting procedures.

Cooling System Maintenance

Cooling system cleaning, filling, and venting procedures.

Combustion Air Cleaner Maintenance

Servicing and replacement of air cleaner components.

Belt Drives Maintenance

Procedures for belt tensioning, changing, and re-tensioning.

Adjustments and Valve Clearance

Steps for adjusting valve clearance and related procedures.

Accessories Maintenance and Usage

Checking battery electrolyte and using lifting tackle.

Troubleshooting and Diagnosis

Diagnosis Chart Overview

Introduction to the diagnosis chart and general troubleshooting advice.

Engine Fault Diagnosis

Table listing engine faults, causes, and remedies.

Engine Preservation for Idle Periods

Engine Preservation Procedures

Guidelines and steps for preserving the engine for extended idle periods.

Technical Specifications

Engine Specifications and Settings

Technical data and settings for various engine models.

Torque Wrench Settings

Torque specifications for various engine components.

Recommended Tools

Lists recommended tools like TORX wrench, tension gauge, and filling aids.

Important Notes

California Proposition 65 Information

Explanation of Proposition 65 requirements for diesel equipment sold in California.

Deutz 1012 Specifications

General IconGeneral
BrandDeutz
Model1012
CategoryEngine
LanguageEnglish

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