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Deutz TCD 2015 - Repair Manual

Deutz TCD 2015
710 pages
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Workshop Manual
TCD 2015
0312 3514 en
This document is subject to changes which may become necessary in the course of further de-
velopment of the engines. Reprinting and reproductions of any kind, even in part, require our
written permission.
competence level 3
.
MachineSoft.IR
09120146259

Table of Contents

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Summary

1 Foreword

2 General

3 User notes

3.1 General

General information about the creation and scope of the workshop manual.

3.2 Specifications and Safety Regulations

Covers accident prevention, disposal regulations, and safety measures for engine operation and maintenance.

3.3 Operation Manual and Workshop Manual

Explains the division of service documentation into operation and workshop manuals.

3.4 Job Cards

Details the structure and numbering of job cards used for repairs.

3.5 Explanation of Symbols

Explains the meaning of various symbols and abbreviations used in the manual.

4 Technical Data

4.1 Testing and Setting Data

Provides essential testing and setting parameters for engine components and systems.

4.2 Tightening Specifications

Lists torque values and tightening sequences for various engine fasteners and components.

5 Job Card Overview

5.1 Sorted Alphabetically

Lists job cards sorted alphabetically by activity for easy reference.

5.2 Sorted Numerically

Presents job cards sorted numerically by their identification code.

5.3 Job Card References

Provides cross-references between different job cards for related tasks.

7 Standard tools

8 Special tools

8005 Compression pressure tester

Tool for checking compression pressure in diesel engines, with a range of 10-40 bar.

8008 Nozzle tester

Tool for checking injection nozzles, including a spray mist collecting vessel.

8115 V-belt tension measuring device

Device for checking V-belt tension, with a measuring range of 150 to 600 N.

8190 Rotation angle disc

Disc with magnet for setting valve clearance, used with a screwdriver insert.

100400 Dial gauge

Dial gauge with a measuring range of 0-10 mm / 0.01 mm.

100850 Measuring instrument with measuring plate

Instrument used for checking piston overhang.

102560 Tester

Basic device with two dipsticks for checking piston cooling nozzle radiation position.

110500 Special wrench

Special wrench, size 17, for removing and installing injection pipes.

130400 Trapezoidal groove wear gauge

Gauge for testing piston ring groove wear.

143830 Assembly tool

Tool used for removing and installing camshaft bearings.

144150 Counter support

Support used for blocking the camshaft gear wheel.

150120 Assembly device

Device used for installing cylinder liners.

150130 Puller

Tool used for removing cylinder liners.

Deutz TCD 2015 Specifications

General IconGeneral
BrandDeutz
ModelTCD 2015
CategoryEngine
LanguageEnglish

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