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Health warning regarding diesel engine exhaust exposure and safety precautions.
Information on engine registration and contact details for DEUTZ AG.
Introduction to DEUTZ diesel engines, their development, and environmental compliance.
Essential safety measures to prevent accidents during engine operation.
Prerequisites for engine performance and reliability through proper service.
Information on using genuine DEUTZ parts and alternative Xchange components.
Legal imprint details and explanation of the 'Danger' warning symbol.
Details on engine types covered and their compliance with emission regulations.
Information about the engine's rating plate and its significance.
Location of the rating plate and how to identify the engine number.
Details on exhaust aftertreatment serial numbers, cylinder arrangement, and rotation.
Illustrations and component identification for the TCD 4.1 L4 industrial engine.
Detailed view of components for the TCD 4.1 L4 industrial engine.
Illustrations and component identification for agricultural applications.
Detailed component overview for the TCD 4.1 L4 in agricultural use.
Illustrations and component identification for the TTCD 6.1 L6 agricultural engine.
Detailed component overview for the TTCD 6.1 L6 in agricultural applications.
Schematic representation of the engine's lubricating oil system.
Schematic representation of the engine's fuel system.
Schematic of the coolant system for industrial engine applications.
Schematic of the coolant system for agricultural engine applications.
Explanation of the exhaust gas recirculation (EGR) system.
Overview of the systems controlling exhaust gas emissions.
Details on emission control systems for industrial engine variants.
Information on the electronic engine control unit and its functions.
Details on engine electronics, required precautions, and installation regulations.
Information on diagnostic procedures and installation requirements.
Details on supply voltage requirements and the engine's self-diagnostic capabilities.
How ambient temperature, altitude, and conditions affect engine performance and longevity.
Impact of high ambient temperatures and altitude on engine operation and performance.
Steps for preparing the engine for initial commissioning and fueling.
Guidelines for filling and refilling the AdBlue® tank for SCR systems.
Steps for filling the engine's coolant system correctly.
Instructions for conducting the initial trial run of the engine.
How to use the cold starting device for engine ignition.
How the electronic control unit monitors engine status and performance.
Interpreting indicators and displays for engine operation status.
Understanding instrument symbols for engine status and measures.
Interpreting warning lamps and symbols for engine alerts.
How to use the DEUTZ electronic display for monitoring engine data.
Detailed explanation of the SCR system and its function.
Steps and safety precautions for performing standstill regeneration.
Information on warnings related to SCR filling level and AdBlue quality.
Handling of system manipulation and identification of system faults.
Understanding crystalisation in the DPF system and how to prevent it.
Function of the DOC and the regeneration process.
Explanation of the Diesel Particle Filter's function and operation.
Description of passive regeneration modes and power reduction strategies.
Conditions and requirements for performing standstill regeneration.
Understanding the indicators for regeneration status.
Correct procedure for shutting down the engine and understanding lag time.
General information about lubricating oils and their importance for diesel engines.
Guidelines for selecting the appropriate lubricating oil quality and viscosity.
Permissible fuels, specifications, and considerations for winter diesel operation.
Requirements for coolant, general information, and water quality standards.
Information on cooling system corrosion protection agents and their application.
Information on AdBlue®, its properties, and handling.
Details on DEUTZ SCR Guard additive and the SCR tank.
Overview of the maintenance work plan and intervals.
Specific maintenance tasks and schedules based on operating hours.
Safety regulations and procedures for checking lubricating oil level.
Step-by-step instructions for changing the engine lubricating oil.
Procedures for changing the lubricating oil filter cartridge.
Safety precautions and cleanliness requirements when working on the fuel system.
Steps for replacing the fuel change filter and filter cartridge.
Detailed procedures for replacing fuel filter cartridges and pre-filters.
Instructions for venting the fuel system after maintenance or emptying.
Maintenance for SCR supply pump filter and checks on the cooling system.
Procedures for checking coolant additive concentration and draining the system.
Steps for filling and bleeding the cooling system.
Procedures for maintaining the dry air filter element.
How to interpret the maintenance indicators for the dry air filter.
Procedures for checking and replacing V-rib belts and V-belts.
Method for checking and adjusting V-belt tension.
Procedure for checking and adjusting engine valve clearance.
Schematic diagrams illustrating valve clearance setting.
Guidelines and methods for cleaning the engine safely and effectively.
Safety regulations and procedures for electrical system work and battery handling.
General table of common faults and their corresponding corrective measures.
Troubleshooting guide for faults related to engine starting and irregular running.
Faults affecting engine performance and diagnostic lamp indications.
Troubleshooting common faults related to cylinder operation and lubrication.
Faults related to engine power output and exhaust smoke.
How the engine management system protects the engine from faults.
Using the diagnosis button and key for fault code retrieval and interpretation.
Guidelines for using appropriate suspension equipment for engine transport.
Overview of engine corrosion protection methods, including internal protection.
Methods for protecting the engine's external parts from corrosion.
Corrosion protection for the fuel system and during operation.
Corrosion protection measures for oil, cooling systems, and external components.
Specifics on internal corrosion protection for fuel, oil, and cooling systems.
Information on recommended corrosion protection agents and cleaning agents.
Overview of key technical specifications for the engines.
Specific data and settings for different engine models.
Further technical specifications and engine setting data.
Information on ordering special tools for maintenance and service.
General| Engine Model | TCD 4.1 L4 |
|---|---|
| Displacement | 4.1 liters |
| Cooling System | Liquid-cooled |
| Fuel System | Common rail |
| Bore x Stroke | 101 mm x 126 mm |
| Compression Ratio | 17.5:1 |
| Aspiration | Turbocharged |
| Emission Standards | EU Stage IV |
| Rated Speed | 2300 rpm |
| Engine Type | 4-cylinder in-line |
| Torque | 500 - 600 Nm |
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