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DeWalt 7740 Type 2 User Manual

DeWalt 7740 Type 2
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DeWalt 7740 Type 2 Specifications

General IconGeneral
BrandDeWalt
Model7740 Type 2
CategorySaw
LanguageEnglish

Summary

DEWALT Instruction, Maintenance, and Parts Manual

Unpacking and Set-Up Instructions

Guide Strip and Table Top Spacer Board Removal

Initial step for removing table top components.

Table Top and Metal Cleats Removal

Procedure for detaching the table top.

Guard Box and Machine Removal from Carton

Steps for safely removing the saw from packaging.

Motor Assembly Unboxing

Unboxing the motor assembly by raising the arm.

Rip Lock and Roller Head Installation

Installing the Rip Lock mechanism into the Roller Head.

Arm Endcap Screw Removal and Track Cleaning

Preparing arm tracks for installation by cleaning.

Motor Assembly Installation in Arm

Mounting the motor assembly into the saw arm.

Rip Pointers Installation and Adjustment

Attaching and adjusting rip pointers for alignment.

Cleat Assembly on Fixed Board

Attaching cleats to the fixed board, leaving screws slightly loose.

Connecting to Power and Grounding

Securing the Table Frame

Fastening the table to a cabinet, stand, or workbench.

Consulting Safety and Alignment Procedures

Guidance to consult other manual sections before cuts.

Guide Fence Positioning for Operations

Guide fence placement for normal and ripping operations.

Safety Rules for Stationary Power Tools

General Safety Practices

Rules for guards, keys, clean area, environment, children, and apparel.

Operational Safety Precautions

Precautions like not forcing tools, using right tools, securing work, and avoiding accidental starts.

Tool Maintenance and Accessory Use

Rules for tool care, disconnecting for service, and using recommended accessories.

Maintenance and Operation Guidelines

Recommended Operational Procedures (DOs)

Procedures for electrical protection, blade rotation, securing controls, and maintenance.

Prohibited Actions (DON'Ts)

Actions to avoid like incorrect voltage, forced cuts, and removing safety features.

Motor Overload Protection

Motor Overload Reset Procedure

Steps to reset the motor overload protector.

Radial-Arm Machine Controls

Alignment Procedures

Yoke Clamp Handle Adjustment

Adjusting the yoke clamp for proper friction and stability.

Adjusting Bevel Clamp Handle

Adjusting the bevel clamp for secure angle locking.

Adjusting Rollerhead Bearings to Arm Tracks

Aligning rollerhead bearings for smooth movement on arm tracks.

Arm to Column Adjustment

Ensuring a snug and vertical fit between the arm and column.

Removing Shroud for Access

Steps for removing the arm cover for maintenance access.

Adjusting Arm Clamp

Adjusting the arm clamp for secure locking and miter latch operation.

Miter Clamp Handle Position Adjustment

Adjusting the miter clamp handle for proper clearance.

Adjusting Belt Tension

Adjusting the timing belt tension for proper operation.

Adjusting Base to Column Stability

Ensuring stability of the base and column connection.

Adjusting Table Top Parallel with Arm

Ensuring the table top is parallel to the arm tracks for accuracy.

Checking Table Top and Guide Fence Straightness

Verifying the straightness of the table top and guide fence.

Adjusting Blade Perpendicular to Work Top

Ensuring the saw blade is perpendicular to the table surface.

Bevel Scale Adjustment

Adjusting the bevel scale pointer for accurate readings.

Adjusting Cross Cut Travel with Guide Fence

Aligning cross-cut travel parallel to the guide fence.

Miter Pointer Adjustment

Adjusting the miter pointer to align with the miter scale.

Directions for Removing Arbor Nut

Procedures for safely removing the arbor nut.

Adjusting Cross-Cut Travel Parallel to Arm Tracks (Heel Adjustment)

Aligning cross-cut travel for heel adjustment accuracy.

Rip Scale Adjustment

Setting the rip scale pointers for accurate ripping measurements.

Cutting Kerf Marks

Procedure for Cutting Kerf Marks

Steps to cut standard kerf marks into the table top for positioning.

Operating Instructions

Arm Rotation for Miter Cuts

How to position and lock the arm for miter cuts.

Elevation Adjustment

Adjusting the vertical position of the arm using the elevating handle.

Saw Swiveling for Rip Cuts

Swiveling the saw 360 degrees for rip cutting operations.

Saw Tilting for Bevel Cuts

Tilting the saw motor for performing bevel cuts.

Typical Cuts with a Radial Arm Saw

Cross Cut Procedure

Performing a standard cross cut operation.

Miter Cut Procedure

Performing a miter cut operation.

Plough Operation

Performing a plough cut using a dado head.

Bevel Cut Off Procedure

Performing a bevel cut operation.

In-Rip and Out-Rip Cuts

Performing rip cuts in both directions.

Compound Miter Cut

Performing a cut combining bevel and miter angles.

Rabbet Operation

Performing a rabbet cut using the saw.

Bevel Rip Cut

Performing a rip cut with a bevel angle.

Shape Operation

Using a shaper cutter for shaping operations.

Dado Operation

Performing dado cuts with a dado head.

Disc Sander Operation

Using the disc sander attachment for sanding.

Alignment Guide for Accurate Cutting

Square and Miter Cut Inaccuracies

Troubleshooting square and miter cut inaccuracies.

Lumber Walking Away from Fence

Addressing lumber movement during ripping or ploughing.

Saw Stalling During Ripping or Ploughing

Diagnosing and fixing saw stalling issues.

Poor Finished Cut Quality

Troubleshooting poor finish cuts and blade scoring.

Lumber Push-Aside During Cross Cuts

Fixing lumber push-aside during cross cuts.

Inconsistent Cut Depths

Troubleshooting inconsistent cut depths from stock end to end.

45° Bevel Cut Inaccuracy

Correcting inaccuracies in 45° bevel cuts.

Saw Advancing Too Fast

Addressing saw feeding too quickly over lumber.

Smooth Traverse Movement Issues

Improving smooth traverse movement in tracks.

Miter Scale Calibration

Calibrating the miter scale for accurate angle readings.

Elevating Handle Slippage

Fixing issues with the elevating handle slipping.

Insufficient Clamping Force at Miter Angles

Ensuring sufficient clamping force at miter angles other than 45°.

Insufficient Clamping Force at Bevel Angles

Ensuring sufficient clamping force at bevel angles other than 45°.

Motor Troubleshooting Chart

Motor Will Not Run

Troubleshooting when the motor does not start.

Motor Will Not Run and Fuses Blow

Diagnosing blown fuses and motor failure.

Motor Fails to Develop Full Power

Addressing reduced motor power output.

Motor Starts Slowly or Fails to Reach Full Speed

Troubleshooting slow motor startup or failure to reach speed.

Motor Overheating

Identifying causes of motor overheating.

Starting Relay Not Operating

Troubleshooting starting relay issues.

Motor Stalls (Blown Fuses/Tripped Breakers)

Diagnosing motor stalls and associated breaker trips.

Frequent Fuse or Circuit Breaker Opening

Addressing frequent fuse or circuit breaker issues.

Service Centers

Guarantee Information

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