11
ENGLISH
Removing the Blade (Fig.A,C, F1–3)
1. Remove battery pack (
16
, Fig.C) from thesaw.
2. Raise the arm to the upper position and raise the lower guard
4
as far aspossible.
3. Loosen, but do not remove the guard bracket rear screw
27
by fourrevolutions.
4. Loosen, but do not remove the guard bracket front screw (
28
, Fig.F1) until the
bracket
29
can be raised far enough to access the blade screw
31
. Lower guard will
remain raised due to the position of the guard bracketscrew.
5. Depress the spindle lock button (
35
, Fig.F2) while carefully rotating the saw blade
30
by
hand until the lockengages.
6. Keeping the button depressed, use the other hand and the T40 side of the wrench
provided
22
to loosen the blade screw
31
. (Turn clockwise, left‑hand threads.)
7. Remove the blade screw
31
using the T40 side of the wrench provided, the outer clamp
washer(
32
, Fig.F3) and blade
30
. The inner clamp washer
33
may be left on the
spindle
34
.
Installing a Blade (Fig.C,F1–F3)
1. Remove battery pack (
16
, Fig.C) from thesaw.
2. With the arm raised, the lower guard
4
held open and the guard bracket
29
raised, place
the blade
30
on the spindle
34
and against the inner clamp washer
33
with the teeth
on the blade pointing in the direction of rotation as marked on thesaw.
3. Assemble the outer clamp washer
32
onto the spindle
34
.
4. Install the blade screw
31
and, engaging the spindle lock
35
, tighten the screw
31
firmly with wrench
22
provided (turn anticlockwise, left‑handthreads).
5. Return the guard bracket
29
to its original full down position and firmly tighten both
guard bracket screws (
27
,
28
) to hold bracket inplace.
WARNING: The guard bracket must be returned to its original full down position and
the guard bracket screws tightened before activating the saw. Failure to do so may
prevent the guard from closing or may allow the guard to contact the spinning saw blade
resulting in damage to the saw and severe personalinjury.
Transporting the Saw (Fig.A)
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect battery pack before making any adjustments, performing any
cleaning or maintenance, or removing/installing attachments or accessories. An
accidental start‑up can causeinjury.
WARNING: To reduce the risk of serious personal injury, always lock the rail lock knob
20
,
mitre lock knob
5
, bevel lock knob
12
and lock down pin
23
before transporting saw.
(Refer to FigureA.)
In order to conveniently carry the mitre saw from place to place, a lifting handle
15
has been
included on the top of the saw arm and side handles
10
on the base, as shown in FigureA.
Storage of Mitre Saw
The mitre saw must be stored in a dry place and locked up securely, out of reach of children or
untrainedpersons.
FEATURES AND CONTROLS
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect battery pack before making any adjustments, performing any
cleaning or maintenance, or removing/installing attachments or accessories. An
accidental start‑up can causeinjury.
Use of XPS™ LED Worklight System (Fig.A)
WARNING: Do not stare at operatinglamp.
NOTE: The battery must be charged and connected to the mitresaw.
The XPS™ LED Worklight System can be turned on by the momentary switch
17
. The light
will automatically turn off within 20seconds if the saw is not in use. The light is also activated
automatically every time the tool's main trigger
1
ispulled.
To cut through an existing pencil line on a piece of wood, turn on the XPS™ worklight system
using the momentary switch
17
(not with the main trigger), then pull down on the operating
handle
2
to bring the saw blade close to the wood. The shadow of the blade will appear
on the wood. This shadow line represents the material that the blade will remove when
performing a cut. To correctly locate your cut to the pencil line, align the pencil line with the
edge of the blade’s shadow. Keep in mind that you may have to adjust the mitre or bevel
angles in order to match the pencil lineexactly.
Your saw is equipped with a battery fault feature. The XPS™ worklight begins to flash when the
battery is near the end of its useful charge, or when the battery is too hot. Charge the battery
prior to continuing cutting applications. Refer to Charging Procedure under Important
Safety Instructions for All Battery Packs for battery charginginstructions.
Mitre Lock Knob (Fig.A,J)
The mitre lock knob
5
allows you to mitre your saw to 48° right and 48° left. The mitre latch
will automatically locate at 10˚, 15˚, 22.5˚, 31.62˚ and 45˚ both left andright.
Bevel Lock Knob (Fig.A,L1, L2)
The bevel lock allows you to bevel the saw 48° to the left. To adjust the bevel setting, turn the
bevel lock knob
12
anticlockwise to loosen. To tighten, turn the bevel lock knobclockwise.
Rail Lock Knob (Fig.A)
The rail lock knob
20
allows you to lock the saw head firmly to keep it from sliding on the rails.
This is necessary when making certain cuts or when transporting thesaw.
Familiarization (Fig.A,D, E)
Open the box and lift the saw out (Fig.D) by using the side hand indentations or lifting
handle
15
.
Place the saw on a smooth, flat surface such as a workbench or strongtable.
Examine FigureA to become familiar with the saw and its various parts. The section on
adjustments will refer to these terms and you must know what and where the partsare.
CAUTION: Pinch hazard. To reduce the risk of injury, keep thumb underneath the
operating handle when pulling the handle down. The lower guard will move up as the
operating handle is pulled down, which could cause pinching. The operating handle is
placed close to the guard for specialcuts.
Press down lightly on the operating handle
2
and pull out the lock down pin
23
. Gently
release the downward pressure and hold the operating handle, allowing it to rise to its full
height. Use the lock down pin when carrying the saw from one place to another. Always use
the hand indentations or side handles
10
to transport the saw as seen in FigureD. Refer to
FigureE and Installing SideHandles.
Installing Side Handles (Fig.E)
Your saw comes with two side handles
10
that need to be installed onto the saw as shown in
FigureE. Use the 4screws and 4nuts provided. Tighten securely with the hex wrench found in
the side handlepackage.
Bench Mounting (Fig.A)
Holes
3
are provided in all 4feet to facilitate bench mounting, as shown in FigureA. Always
mount your saw firmly to a stable surface to prevent movement. To enhance the tool’s
portability, it can be mounted to a piece of 12.7 mm or thicker plywood which can then be
clamped to your work support or moved to other job sites andreclamped.
NOTE: If you elect to mount your saw to a piece of plywood, make sure that the mounting
screws don’t protrude from the bottom of the wood. The plywood must sit flush on the work
support. When clamping the saw to any work surface, clamp only on the clamping bosses
where the mounting screw holes are located. Clamping at any other point will interfere with
the proper operation of thesaw.
CAUTION: To prevent binding and inaccuracy, be sure the mounting surface is not
warped or otherwise uneven. If the saw rocks on the surface, place a thin piece of material
under one saw foot until the saw sits firmly on the mountingsurface.
Changing or Installing a New Saw Blade (Fig.F1–F3)
Refer to Saw Blades under OptionalAccessories.
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect battery pack before making any adjustments, performing any
cleaning or maintenance, or removing/installing attachments or accessories. An
accidental start‑up can causeinjury.
WARNING: To reduce the risk of injury, wear gloves when handling the sawblade.
CAUTION:
• Never depress the spindle lock button (
35
, Fig.F2) while the blade is under power
orcoasting.
• Do not cut metal, masonry or fiber cement product with this mitresaw.
Inserting and Removing the Battery Pack from the Tool (Fig.B)
NOTE: Make sure your battery pack
16
is fullycharged.
To Install the Battery Pack into the Tool Handle
1. Align the battery pack
16
with the rails inside the tool’s handle (Fig. B).
2. Slide it into the handle until the battery pack is firmly seated in the tool and ensure that
you hear the lock snap intoplace.
To Remove the Battery Pack from the Tool
1. Press the release button
44
and firmly pull the battery pack out of the toolhandle.
2. Insert battery pack into the charger as described in the charger section of thismanual.
Fuel Gauge Battery Packs (Fig.B)
Some DeWALT battery packs include a fuel gauge which consists of three green LED lights that
indicate the level of charge remaining in the batterypack.
To actuate the fuel gauge, press and hold the fuel gauge button
26
. A combination of the
three green LED lights will illuminate designating the level of charge left. When the level of
charge in the battery is below the usable limit, the fuel gauge will not illuminate and the
battery will need to berecharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does
not indicate tool functionality and is subject to variation based on product components,
temperature and end‑userapplication.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect battery pack before making any adjustments or removing/installing
attachments or accessories. An accidental start‑up can causeinjury.
WARNING: Use only DeWALT battery packs andchargers.
unless they are supervised by a person responsible for their safety. Children should never
be left alone with thisproduct.