16
ENGLISH
To Remove Knockout
 
WARNING: ALWAYS use eye protection. All users and 
bystanders must wear eye protection that conforms to 
ANSI Z87.1.
 
WARNING: Make sure that bevel adjusting locking lever 
is tight and secure after using it to remove knockout. If 
blade adjustment shifts while cutting it may cause binding 
andkickback.
Place the round centre hole of the blade into the notch
25
 on 
the top of the bevel adjustment lever
9
. Grasping the saw and 
blade firmly, pull until the knockout pops out. The diamond-
shaped arbor centre is nowexposed.
To Install the Blade (Fig.A,M,N)
1.  Loosen and remove the blade clamping screw
19
 with the 
wrench 
21
 provided, by turning it clockwise as indicated by 
the arrow on the outer clamp washer
27
.
2.  Remove outer clamp washer
27
.
3.  Using the lower blade guard retracting lever
4
, retract the 
lower blade guard
6
. 
IMPORTANT: When retracting the lower blade guard to 
install the blade, check the condition and operation of the 
lower blade guard to assure that it is working properly. Make 
sure it moves freely and does not touch the blade, foot plate 
or any other part, in all angles and depths ofcut.
4.  Place blade
28
 on saw spindle
29
 against the inner clamp 
washer
30
, making sure that the blade will rotate in the 
proper direction (the direction of the rotation arrow on the 
saw blade and the teeth must point in the same direction as 
the direction of rotation arrow on the lower bladeguard). 
IMPORTANT: Always ensure the diamond-shaped arbor 
centre of the blade aligns with the raised diamond-shaped 
arbor centre on the outer clampwasher.
NOTE: Do not assume that the printing on the saw blade will 
always be facing you when properlyinstalled.
5.  Place outer clamp washer
27
 on saw spindle
29
 with the 
large flat surface against the blade and the wording on the 
outer clamp washer facing you as shown in FigureN.
6.  Thread the blade clamping screw
19
 into saw spindle by 
hand (screw has left-hand threads and must be turned 
counterclockwise totighten).
7.  Slowly release the lower blade guard retracting lever
4
.
8.  Depress the spindle lock button
11
 while turning the saw 
spindle with the blade wrench provided until the blade 
lock engages and the blade stops rotating. Using the blade 
wrench, firmly tighten blade clampingscrew.
NOTICE: Never engage the blade lock while saw is 
running, or engage in an effort to stop the tool. Never 
turn the saw on while the blade lock is engaged. Serious 
damage to your saw willresult.
To Replace the Blade (Fig.A, N)
1.  Depress the spindle lock button
11
 while turning the saw 
spindle with the blade wrench provided until the blade lock 
engages and the blade stopsrotating.
2.  With the blade wrench provided 
21
, loosen the blade 
clamping screw
19
 by turning it clockwise as indicated by 
the arrow on the outer clamp washer
27
.
3.  Remove the outer clamp washer
27
.
4.  Using the lower blade guard retracting lever
4
, retract the 
lower blade guard. Remove used blade and properlydiscard.
5.  Install new blade as previouslydescribed.
6.  Clean any sawdust that may have accumulated in the guard 
or clamp washer area. Check the condition and operation 
of the lower blade guard as previously outlined. Do not 
lubricate thisarea.
7.  Select the proper blade for the application (refer to Blades). 
Always use blades that are the correct size (190mm 
diameter) with the proper size and shape centre hole 
for mounting on the saw spindle. Always assure that the 
maximum recommended speed (rpm) on the saw blade 
meets or exceeds the speed (rpm) of thesaw.
Lower Blade Guard
 
WARNING: The lower blade guard is a safety feature 
which reduces the risk of serious personal injury. 
Never use the saw if the lower guard is missing, 
damaged, misassembled or not working properly. 
Do not rely on the lower blade guard to protect you 
under all circumstances. Your safety depends on 
following all warnings and precautions as well as 
proper operation of the saw. Check lower guard for 
proper closing before each use as outlined in Safety 
Instructions for All Saws. If the lower blade guard 
is missing or not working properly, have the saw 
serviced before using. To assure product safety and 
reliability, repair, maintenance and adjustment 
should be performed by an authorised service centre 
or other qualified service organisation, always using 
identical replacementparts.
Blades
 
WARNING: To minimise the risk of eye injury, always 
use eye protection. Carbide is a hard but brittle material. 
Foreign objects in the workpiece such as wire or nails 
can cause tips to crack or break. Only operate saw when 
proper saw blade guard is in place. Mount blade securely 
in proper rotation before using, and always use a clean, 
sharpblade.
Do not use abrasive wheels or blades. A dull blade will cause 
slow, inefficient cutting resulting in overload to the saw motor, 
excessive splintering and could increase the possibility of 
kickback. Please refer to the following table to determine the 
correct size replacement blade for your modelsaw.
DCS577
Blade Diameter Teeth Application
DT40270 190 mm 24 General purpose wood cutting
DT40271 190 mm 36 Plywood cutting
Kickback
Kickback is a sudden reaction to a pinched, bound or misaligned 
saw blade, causing an uncontrolled saw to lift up and out of the 
workpiece toward the operator. When the blade is pinched or