14
ENGLISH
NOTE: Guide pin grooves
9
are located on either side of
the motor so it can be positioned in twoorientations.
3. Adjust the depth of cut by turning the depth adjustment
ring. Refer to Adjusting the Depth ofCut.
4. Close the locking lever
12
when the desired depth is
achieved. For information on setting the cutting depth, refer
to Adjusting the Depth ofCut.
Adjusting the Depth of Cut (Fig.L)
1. Open the locking lever
12
and turn the depth adjustment
ring
5
until the bit just touches the work piece. Turning
the ring clockwise raises the cutting head while turning it
anticlockwise lowers the cuttinghead.
2. Turn the micro-adjustment scale
11
clockwise until the 0
on the scale lines up with the pointer on the bottom of the
depth adjustmentring.
3. Turn the depth adjustment ring until the pointer lines up
with desired depth of cut marking on the micro-adjustment
scale
11
.
NOTE: Each mark on the adjustment scale represents a
depth change of 0.4 mm and one full (360º) turn of the ring
changes the depth 12.7mm.
4. Close the locking lever
12
to lock thebase.
Removing the Motor from the Fixed Base (Fig.K)
1. Remove the battery pack from the motor. Refer to Installing
and Removing the BatteryPack.
2. Open the locking lever
12
on thebase.
3. Grasp the motor unit with one hand, depressing both quick
release tabs
45
.
4. With the other hand, grasp the base and pull motor from
thebase.
Set-Up: Plunge Base, DCW604 Only
(Fig.A,M)
Inserting the Motor into the Plunge Base
1. Remove the depth adjustment ring
5
from the motor
6
. It
is not used with the plungebase.
NOTE:Snap depth adjustment ring onto fixed base, when
not in use, to preventloss.
2. Open the plunge base locking lever
40
.
3. Making sure the spindle lock button is facing front, insert the
motor
6
into the base by aligning the groove on the motor
with the guide pins
17
on the base. Slide the motor down
until the motor stops on the motor stop
19
.
4. Close the locking lever
40
.
Adjusting the Plunge Routing Depth (Fig.M)
WARNING: Laceration hazard. Do not change the
turret stop while the router is running. This will place
your hands too near the cutterhead.
WARNING: To prevent loss of control, ALWAYS
tighten the travel-limiting nuts together. Inadvertent
movement could prevent full bitretraction.
WARNING: To prevent loss of control, set the travel-
limiting nuts so that bit can be retracted into the
base of the router, clear of theworkpiece.
WARNING: To reduce the risk of injury, NEVER adjust
or remove the stop nut. Motor can disengage resulting
in loss ofcontrol.
CAUTION: Turn the router on before plunging the
cutter head into theworkpiece.
1. Unlock the plunge mechanism by pulling down the plunge
lock lever
16
. Gently push down on the two handes to
plunge the router down as far as it will go, allowing the bit
to just touch theworkpiece.
2. Lock the plunge mechanism by releasing the plunge lock
lever
16
.
3. Loosen the depth adjustment rod
15
by turning the thumb
screw
41
anticlockwise.
4. Slide the depth adjustment rod
15
down so that it meets
the lowest turret stop
14
.
5. Slide the zero adjuster tab
42
on the depth adjustment
rod down so that the top of it meets zero on the depth
adjustment scale
43
.
6. Grasping the top, knurled section of the depth adjustment
rod
15
, slide it up so that the tab
42
aligns with the
desired depth of cut on the depth adjustment scale
43
.
7. Tighten the thumb screw
41
to hold the depth adjustment
rod inplace.
8. Keeping both hands on the handles, unlock the plunge
mechanism by pulling the plunge lock lever
16
down. The
plunge mechanism and the motor will move up. When
the router is plunged, the depth adjustment rod will hit
the turret stop, allowing the router to reach exactly the
desireddepth.
Using the Rotating Turret for Stepped Cuts
(Fig.M)
If the depth of cut required is more than is acceptable in a single
pass, rotate the turret so that depth rod
15
lines up with taller
turret stop initially. After each cut, rotate the turret so that the
depth stop lines up with shorter post until the final depth of cut
isreached.
WARNING: Do not change the turret stop while the
router is running. This will place your hands too near the
cutterhead.
Fine Adjustment of Routing Depth (Fig.M)
The knurled knob
44
at the bottom end of the depth
adjustment rod can be used to make minoradjustments.
1. To decrease the cutting depth, rotate the knob clockwise
(looking down from the top of therouter).
2. To increase the cutting depth, rotate the knob anticlockwise
(looking down from the top of therouter).
NOTE: One complete rotation of the knob results in a change of
about 1 mm indepth.