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DeWalt DXCM804 User Manual

DeWalt DXCM804
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DXCM804
Two Stage, Belt Drive, Electric Air Compressor
Compresseur d’air électrique à deux phases et entraînement par courroie
Compresor eléctrico de aire, transmisión por correa, dos etapas
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-888-895-4549 • www.DEWALT.com
MAT Industries, LLC, Long Grove, IL 60047
(October 21) Part No. E112480 DXCM804 Copyright © 2018 DEWALT

Table of Contents

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DeWalt DXCM804 Specifications

General IconGeneral
ModelDXCM804
TypeStationary
Horsepower1.6 HP
Power SourceElectric
Voltage230V
PhaseSingle
MotorInduction
Amps15 Amps

Summary

Air Compressor Components

Air Intake & Switches

Filter, Auto/Off switch, pressure gauge, outlet, safety valve, oil fill/drain plugs.

Tank Features & Starters

Air tank drain valve, check valve, and magnetic starter.

Pump Specifications

Safety Guidelines

Signal Word Definitions

Explains severity levels for signal words like DANGER, WARNING, CAUTION, NOTICE.

Important Safety Instructions

Crucial warnings for safe operation, lead content, and exposure.

Risk of Explosion or Fire

Risk to Breathing (Asphyxiation)

Risk of Bursting

Attachments & Accessories

Guidelines for using tools and accessories safely.

Tires

Precautions for inflating tires with the compressor.

Risk of Injury or Property Damage When Transporting or Storing

Risk From Flying Objects

Risk of Hot Surfaces

Risk of Electrical Shock

Risk of Unsafe Operation

Risk From Moving Parts

Risk of Injury From Lifting

Risk From Noise

Key Features

Control Switches

Auto/Off switch and pressure switch functions.

Safety and System Valves

Safety valve and check valve functions.

Component Descriptions

Air Intake & Tank Valves

Filter, drain valve, pressure gauge, magnetic starter.

Discharge & Regulation

Globe valve, regulator, air compressor pump.

Installation and Assembly

Assembly

Steps for unpacking and inspecting the unit for damage.

Hose Handling

Installing Hoses

Procedures for safely connecting air hoses.

Disconnecting Hoses

Procedures for safely removing air hoses.

Lubrication and Oil

Air Compressor Oil

Details on the type and level of oil for the compressor pump.

Operating Environment and Compatibility

Location, Compatibility & Humidity

Placement, ventilation, humidity impact, and tool compatibility.

Noise Considerations

Information on acceptable noise levels and reduction.

Anchoring the Air Compressor

Electrical Wiring

Grounding Instructions

Voltage and Circuit Protection

Requirements for safe electrical supply and circuit protection.

Main Power Disconnect Switch

Importance and placement of the disconnect switch for safety.

Air Distribution System

Compressed Air Distribution System

System Components

Identifies parts A-S in a typical air distribution setup.

Operating the Unit

Start-up and Stop Procedures

How to start, stop, and perform pre-checks.

Break-in Procedure

Critical steps for initial compressor pump break-in.

Starting and Shut-down Procedures

How to Start

Steps to begin compressor operation and build pressure.

Shut-down

Steps for safely stopping and preparing the compressor for storage.

Maintenance

Maintenance Chart

Schedule for routine maintenance tasks based on frequency.

Safety Checks

Checking Safety Valve

Procedure to ensure the safety valve functions correctly.

Checking Air Filter

Ensures the air filter is clean for optimal compressor capacity.

Draining Air Tank

Compressor Pump Oil

Checking Oil Level

How to check the oil level in the compressor pump.

Changing Oil

Steps for changing the compressor pump oil.

Belt Maintenance

Belt Replacement and Tension

Procedures for replacing and adjusting belt tension.

Pulley and Flywheel Alignment

Correcting misalignment for belt longevity.

Inspections and Adjustments

Air Line and Fitting Leaks

Checks for leaks in air lines and connections.

Head Bolts and Service

Proper torquing of head bolts and service technician roles.

Check Valve Service

Service and Support Information

Additional Service Needs

Recommends authorized centers for unlisted services.

Accessories and Usage

Information on recommended accessories and their ratings.

Service Call Information

Details required for warranty or service calls.

Repairs and Maintenance

Repairs

Emphasizes using authorized service centers and identical parts.

Limited Warranty

Manufacturer's Coverage

Outlines what the manufacturer covers for parts and labor.

Warranty Exclusions

Details what is not covered, including maintenance and misuse.

Warranty Details

Parts Purchased Separately

Warranty coverage for separately purchased parts.

Getting Service

How to obtain warranty service and required information.

Glossary

Troubleshooting Guide

Troubleshooting Codes and Solutions

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