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DeWalt DXCM603

DeWalt DXCM603
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INSTRUCTION MANUAL
GUIDE D’UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO
Y PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
DXCM603
Single Stage, Belt Drive, Electric Air Compressor
Compresseur dair électrique à un étage à entraînement par courroie
Compresor eléctrico de aire, de una sola etapa y accionamiento por correa
MAT Industries, LLC, Long Grove, IL 60047
(JUNE 22) Part No. E114470 DXCM603 Copyright © 2022 DEWALT
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-888-895-4549 • www.DEWALT.com

Table of Contents

Questions and Answers:

DeWalt DXCM603 Specifications

General IconGeneral
BrandDeWalt
ModelDXCM603
CategoryAir Compressor
LanguageEnglish

Summary

Definitions: Safety Guidelines

Important Safety Instructions

Key safety directives for the operation, maintenance, and use of the air compressor.

DANGER: Risk of explosion or fire.

DANGER: Risk to breathing (asphyxiation).

Explains hazards related to breathing compressed air and potential asphyxiation.

DANGER: Risk of Bursting.

Warns about the risk of tank bursting due to various conditions.

DANGER: Risk of Bursting.

Attachments & Accessories Safety

Safety precautions for using attachments and accessories with the air compressor.

Tire Safety

Guidelines for safely inflating tires using the air compressor.

DANGER: Risk of injury or property damage when moving or storing.

WARNING: Risk from flying objects.

Hazards associated with compressed air streams and flying debris.

WARNING: Risk of hot surfaces.

Warnings about touching hot components of the air compressor.

WARNING: Risk of electrical shock.

WARNING: Risk from moving parts.

Hazards related to contact with moving parts of the air compressor.

WARNING: Risk of unsafe operation.

WARNING: Risk of injury from lifting.

Hazards associated with lifting heavy objects, including the air compressor.

CAUTION: Risk from noise.

Potential hearing loss due to noise exposure from the air compressor.

Air Compressor Specifications

Pump Specifications

Pump Part and Description (Fig. 3)

Identifies and describes the parts of the air compressor pump.

Hot Surfaces (Fig. 4)

Details the hot surfaces on the air compressor and associated risks.

Features

AutoOff Switch

Explains the operation and function of the auto/off switch.

Pressure Switch

Describes the function of the pressure switch in controlling the motor.

Safety Valve

Explains the purpose and function of the safety valve.

Check Valve

Details the operation of the check valve in allowing airflow into the tank.

Air Intake Filter

Explains the role of the air intake filter in cleaning incoming air.

Tank Drain Valve

Describes the function of the tank drain valve for condensation removal.

Tank Pressure Gauge

Explains the tank pressure gauge and its reading.

Regulator Recommendation

Recommends an air pressure regulator for controlling output pressure.

Operations: Setup and Procedures

To Restart Motor

Steps to restart the motor after it has been shut off by the overload protector.

Break-In Procedure

Instructions for the initial break-in period of the air compressor.

Installation

Steps for unpacking and inspecting the air compressor unit.

Installing Hoses

Guidance on how to properly install air hoses and accessories.

Operations: Hoses, Oil, and Location

Disconnecting Hoses

Instructions for safely disconnecting air hoses from the compressor.

Air Compressor Lubrication and Oil

Information on checking the air compressor pump oil level before operation.

Compatibility

Guidance on compatible air tools and accessories with the compressor.

Location Requirements

Recommendations for placing the air compressor in a suitable environment.

Anchoring of the Air Compressor

Instructions and warnings regarding securing the air compressor to a surface.

Installation: Securing and Electrical

Drilling and Anchoring Steps

Detailed steps for drilling holes and securing the compressor.

Electrical Wiring Precautions

Warnings and requirements for safe electrical wiring installation.

Grounding Instructions

Importance and procedure for proper electrical grounding of the unit.

Electrical and Air Distribution System

Voltage and Circuit Protection

Guidelines for voltage supply and circuit protection compliance.

Main Power Disconnect Switch

Instructions for installing and using the main power disconnect switch.

Air Distribution System

Recommendations for setting up the air distribution system for optimal performance.

Typical Compressed Air Distribution System

System Components Description

Lists and describes the components of a typical compressed air distribution system.

System Design Notices

Important notices regarding pipe slope and moisture trap placement.

Operations: Start-Up and Break-In

How to Stop

Simple instruction on how to stop the air compressor operation.

Before Starting

Crucial pre-operation checks and warnings before starting the unit.

Break-In Procedure

Instructions for the initial break-in period of the air compressor.

Checking Air Line Fittings

Procedure to check for air leaks in line fittings using soap solution.

Operations: Daily Checks and Start-Up

Before Each Start-Up

Daily checks required before starting the air compressor.

How to Start

Step-by-step guide on how to start the air compressor.

Shut-Down Procedure

Steps to properly shut down and prepare the air compressor for storage.

Maintenance: Introduction and Schedule

Routine Maintenance Schedule

Outlines a routine maintenance schedule for efficient operation and longevity.

Maintenance Schedule Details

Daily Maintenance Procedures

Procedures to be performed daily as part of the maintenance schedule.

Weekly Maintenance Procedures

Procedures to be performed weekly as part of the maintenance schedule.

Monthly Maintenance Procedures

Procedures to be performed monthly as part of the maintenance schedule.

1 Year or 100 Hours Maintenance

Procedures to be performed annually or after 100 hours of operation.

Maintenance: Checking Components

Checking Safety Valve

Steps to check the proper operation of the safety valve.

Checking Air Filter

Instructions for checking and cleaning the air filter element.

Draining Tank

Procedure for safely draining condensation from the air compressor tank.

Maintenance: Oil and Belt Service

Draining Water from Tank

Steps to drain water from the tank for storage.

Air Compressor Pump Oil

Information on using the correct type and amount of oil for the pump.

Checking Oil Level

How to check the oil level using the sight glass.

Changing Oil

Step-by-step guide for changing the air compressor oil.

Belt Replacement

Instructions and safety warnings for replacing the drive belt.

Maintenance: Belt and Alignment Adjustments

Adjusting Belt Tension

How to properly adjust the belt tension on the air compressor.

Motor PulleyFlywheel Alignment

Procedure for aligning the motor pulley and flywheel for belt longevity.

Service and Adjustments

Inspect Air Lines and Fittings for Leaks

Procedure to check for air leaks in the system.

Pump Head Bolts Torque

Specifications for torquing pump head bolts.

Additional Service and Warranty Information

Accessories

Information on recommended accessories for the air compressor.

Service Information

Details required for service calls, including model and serial numbers.

Repairs

Guidance on where to get repairs performed for safety and reliability.

Limited Warranty

Overview of the manufacturer's limited warranty coverage for the air compressor.

Warranty Limitations and Exclusions

What is Not Covered Under This Warranty

Lists items and conditions not covered by the manufacturer's warranty.

Normal Wear Items

Components considered normal wear items and not covered after the first year.

Warranty Details and Glossary

Parts Purchased Separately Warranty

Warranty terms for separately purchased parts like pumps and motors.

How to Get Service

Steps to follow to obtain service and warranty eligibility.

Glossary of Terms

Definitions of technical terms used in the manual, like CFM and PSI.

Troubleshooting Guide

Common Malfunctions and Codes

Lists common malfunctions, their codes, and potential corrective actions.

Troubleshooting Codes Explained (1-16)

Codes 1-6: Fittings, Tank, Seals, Valves, Usage

Explains causes and solutions for troubleshooting codes 1 through 6.

Codes 7-16: Hoses, Environment, Filters, Belts, Pulleys

Explains causes and solutions for troubleshooting codes 7 through 16.

Troubleshooting Codes Explained (17-32)

Codes 17-23: Oil, Voltage, Cylinder, Water

Explains causes and solutions for troubleshooting codes 17 through 23.

Codes 24-32: Airflow, Voltage, Valves, Ventilation, Temperature

Explains causes and solutions for troubleshooting codes 24 through 32.

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